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Steel Packer – Button Head Coupler

How to Convert a Zerk Type Steel Packer
to a Button Head Packer

SealBoss Steel Packer with Button Head Fitting
Steel Injection Packer Button Head 16-60S SealBoss

SealBoss Steel Packers have the capability to be outfitted with either injection zerk fittings, often referred to as grease nipples, or button head fittings. These can be paired with zerk couplers or button head couplers respectively, the latter of which is also recognized as slide couplers.

In this video we demonstrate the quick button head conversion of the SealBoss Steel Injection Packer.

The button head configuration stands out for delivering the most robust and secure linkage between the injection pump and the mechanical packer, ensuring enhanced reliability during operations.

Learn more about Steel Injection Packers here

We present detailed descriptions and illustrative images for both zerk and buttonhead fittings, along with their corresponding couplers, in the sections below.

STEEL

SealBoss Button Head Fitting | Steel | Standard Design

Button head fittings, slide on fittings, for mechanical packers.

STEEL

Button Head Coupler | Slide Coupler for most secure and tight fit

Recommended for overhead applications, one man operations and for any critical area injection. Steel and Aluminum versions available.

STEEL

Standard Zerks | Low Pressure Zerks

Zerk fittings / grease nipples available in various sizes and designs to fit various packers. Standard Zerks equipped with a spring loaded ball valve and Low Pressure Zerks with a ball only valve.

STEEL

High Quality Steel Zerk Coupler for Zerk Type Mechanical Packers and Ports for secure connection

The secure fit SealBoss ZC Zerk Coupler for zerk type mechanical packers and ports. This zerk fitting coupler is made from steel and equipped with 4 (four) steel claws/prongs/jaws.

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EZ-FIT Injection Packer

Introducing the SealBoss® EZ-Fit Injection Packer:

Elevating Precision in Packer Installation

In our quest to enhance the user experience and precision in packer installation, we’ve innovatively designed the SealBoss® EZ-Fit Injection Packer. One of its standout features is the strategically placed washer at the top of the packer body. This washer serves as an intuitive guide, ensuring swift and accurate packer placement.

Gone are the days of second-guessing during packer installation. The moment the washer touches the substrate, the applicator can be confident that the EZ-Fit Packer is perfectly positioned within the drill hole, primed and ready for tightening.

But that’s not all. We’ve fortified the injection port with heavy-duty steel, ensuring its durability and longevity. Complementing this robust design is a soft-grade rubber sleeve, which provides enhanced friction and grip, ensuring a secure and efficient injection process.

Experience the difference with the SealBoss® EZ-Fit Injection Packer – where precision meets performance.

The SealBoss ®  EZ-Fit Packer style has a strong following with some experienced contractors while boosting confidence among contractors new to the crack injection business.

Packer Technology since 1988

SealBoss has been a leader in the injection packer technology since 1988. Mechanical packers and injection ports are the gateway to successful injection. SealBoss supplies injection packers to customers worldwide. We offer mechanical packers varying in all key designs including packer material types and dimensions. We also offer custom designs and production for our customers.

Find More information here

SealBoss Quick Info Crack Injection

SealBoss ® Packer Quick Reference

With offerings spanning the waterproofing, floor repair, and structural repair scopes,
SealBoss ® is your source for proven concrete repair materials.

Contact Your SealBoss ® Technician

Injection Packer Spacing / Placement

Injection Packer Spacing / Placement

Injection Packer Spacing SEALBOSS

Optimizing Injection Packer Spacing and Placement in Leak-Seal Crack Injection

Injection Packer Spacing

Determining Mechanical Injection Packer Spacing Based on Site Conditions and Product Properties

In the context of leak-seal crack injection, the spacing of mechanical injection packers, also referred to as port spacing, necessitates careful consideration of various site conditions, such as crack width, substrate thickness, water flow, and product properties.

For numerous applications, an initial spacing range of 8 inches (20 cm) to 1 foot (30 cm) on-center is a suitable starting point. However, the presence of hairline cracks calls for tighter spacing, as the limited product dispersion hampers its ability to traverse extensive distances. Consequently, narrower cracks demand closer packer spacing.

Injection Packer Placement

Employing Staggered Injection Packer Placement for Enhanced Crack Intersection and Reduced Concrete Damage

To optimize the efficacy of leak-seal crack injection, contractors should, whenever feasible, employ a staggered injection packer placement strategy.

This entails alternating drill holes to the left and right of the crack and drilling at a 45-degree angle towards the crack, thereby creating a stitch grouting pattern.

Utilizing this technique increases the desired probability of intersecting the crack during drilling and diminishes the likelihood of inducing additional cracking or spalling in the concrete throughout packer installation or the high-pressure injection process.

It is generally advised to initiate the injection process at the lowest point and proceed in an upward direction.

Injection Packers, Injection Needles, Injection Lances

Do you have the right injection packers for your job?

SealBoss Injection Packers – Your Source Since 1988.

Injection Packers, Injection Needles, Injection Lances

The right injection packer will save you time. 

You want easy installation, a tight fit & seal under pressure and a packer of suitable dimensions to connect your injection pump securely to the crack. A lot can go wrong once you fire up the injection pump and send resin on it’s way at over 1000 psi. At this point you really want the right packer.

We have been your leading packer source since 1988. We have a lot of experience with packers. You don’t always need the most expensive packer, not always the biggest nor the longest specimen.

But, sometimes you do!

We are here to help.

The right injection packer will save you money.

For questions, or additional application tips & tricks, give us a call at (714) 662-4445 or contact us here. Our Technical Reps will assist you with any needs you may have.

Contact Your SealBoss ® Technician

SealBoss Injection Guideline Part 2

Injection Packer Guideline

INJECTION PACKERS-MECHANICAL Brass PACKERS-SEALBOSS

How to Select Mechanical Injection Packers

Finding the Suitable Injection Packer

Injection packers and ports play a pivotal role in ensuring successful injections. At SealBoss, we pride ourselves on offering an extensive range of injection packers tailored to meet diverse needs. For those new to the field, selecting the ideal packer can seem overwhelming. To assist you, we’ve provided a concise overview of the various packer types and their unique features. Our collection encompasses a variety of designs, taking into account factors such as Packer Material Type, Diameter, Length, and Ball & Valve Location. Dive in to discover the perfect packer for your requirements.

Packer Material Type

Mechanical Injection Packer Body

SealBoss mechanical packers are made from different material including steel, brass, aluminum, zinc, various metal alloys and plastic. There are important differences in design and functionality for a variety of products, substrates and objectives. Contractor preferences and comfort levels are also a deciding factor.

Steel Injection Packers

SealBoss offers many heavy-duty steel packer variations. Steel offers the most strength and good resistance to oxidizing components found in acrylate/acrylic gels. SealBoss offers a wide variety of steel packers to suit all injection needs. Most packers are equipped with a rubber sleeve, some have a larger washer on the top of the packer to assist in the installation.

Brass , Aluminum, Zinc Injection Packers

Brass, aluminum & zinc packers are economical alternatives to steel packers with similar functionality. The overall strength is lower than steel, brass, zinc and aluminum packers bodies are softer. In some designs, the shaft can be broken off by hammer after injection thus leaving a flush surface. This is an advantage if removal of packer prior to patching is not specified.
Plastic

Plastic Injection Packers

Some permit low resistance, high volume product flow and very quick installation.

Button Head / Button Top Injection Packers

The SealBoss 5/8” (16mm) Button Head packer offers high volume flow with a button head (button top) coupler to minimize leakage. Insert the plastic sleeve in the drill hole and thread the plastic packer into the sleeve for a compression fit via the hex button head. Anti return valve: A steel ball placed in the shaft of the packer prevents product back-flow.

Hammer-In / Bang-In Injection Packers

The SealBoss Hammer-In port (Bang In Packer) is 3/8” (10mm) or 1/2” (13mm). The ports are inserted into the drill hole with the tap of a hammer. The plastic body of the packer creates a compression seal. The packers are set very quickly increasing productivity on the job site. Due to the lower friction fit, injection pressures are limited with this packer type.

Packer Construction Variations – Diameter, Length, Valves, Diameter

As a rule, and in addition to the packer material, a larger mechanical packer diameter permits higher injection pressures. 5/8” (16mm), ½” (13mm), 3/8” (10mm) and 1/4” (6mm) are most common diameters for man made structures, larger diameters are mostly utilized in rock and other natural structures. Caution: Packers and ports can exit the drill hole at high velocities under pressure. Correctly installed packers of the right dimensions will minimize this probability. In general, larger diameter packers prevent blow-out better than smaller packers.

Contact Your SealBoss ® Technician

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