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Retaining Wall Repair

Injection Methods Compared

Understanding Retaining Wall Repair:

Polyurethane vs. Epoxy Injection Methods

Retaining walls play a pivotal role in infrastructure and landscape, offering both functional support and aesthetic appeal. These structures, while robust, are susceptible to environmental factors and age related weakening that can lead to cracks, spalls, water leakage, or other forms of structural damage.

Addressing these issues promptly and effectively is crucial to ensure the longevity and safety of the wall. In the realm of deep penetrating, effective sealing and high strength structural retaining wall repairs, two methods have emerged as frontrunners: Polyurethane and Epoxy injection.

This overview explores the intricacies of both methods, comparing their advantages, applications, and effectiveness to guide you in making an informed decision for your retaining wall repair needs.

Retaining Wall Repair
with Leak Sealing Polyurethane Water Stop Foam Injection

Retaining walls serve as crucial components in construction projects, especially when dealing with slopes or elevated terrains. Their primary function is to combat soil erosion and bolster the stability of structures by resisting the pressures of soil and water. Yet, like all structures, retaining walls are prone to wear and tear, often manifesting as water leakage and subsequent erosion.

Enter polyurethane injection, a game-changer in the realm of retaining wall repairs. This method stands out not only for its efficacy but also for its cost-efficiency. Unlike traditional repair methods that might involve extensive excavation, the use of heavy machinery, or prolonged construction periods, polyurethane injection offers a swift and minimal-disruption solution. The essence of this method lies in the foam grout injected, which forms a resilient waterproof barrier, crucial for walls constantly exposed to moisture and hydrostatic pressure.

At its core, polyurethane injection foam is engineered to expand upon water contact. Typically, this foam is introduced into cracks or voids within a structure. Upon encountering water, a chemical reaction is triggered, causing the foam to swell and occupy the space. This unique expanding property is invaluable for tasks like leak sealing, ensuring that the foam aptly fills gaps and halts further water penetration.

The combination of low viscosity, fast expansion and curing, flexibility, good chemical resistance and adhesion, make polyurethane injection foam grout an effective choice for leak seal and water stop injection applications.

Here are some advantages of using PUR foam for stopping water migration through retaining walls:

Cost-effective — Polyurethane injection is a cost-effective solution for repairing a leaking retaining wall. It requires less labor, time, and materials compared to traditional methods of repair, such as excavation and replacement
Water Stop Leak Sealing and Waterproofing — The injected polyurethane resin expands on contact with moisture and creates a waterproof compression seal that prevents further water infiltration into the retaining wall
Minimal-Invasive — Polyurethane injection requires minimal disruption to the surrounding area, making it a convenient solution for homeowners and business owners. It does not require excavation, heavy machinery, or lengthy construction timelines
Quick — Polyurethane injection can be completed quickly compared to traditional methods, minimizing the time that the retaining wall is out of commission and minimizing disruptions to daily activities
Durable — The injected polyurethane resin creates a strong and flexible bond with the concrete surface, making it a durable and long-lasting solution for sealing a leaking retaining wall

Summary

Polyurethane injection is a cost-effective, waterproof, minimal-invasive, quick, durable, versatile, and eco-friendly solution for sealing a leaking retaining wall. If you are facing a leaking retaining wall, consider using this method for an efficient and effective repair solution.

Retaining Wall Repair
with Epoxy Resin Injection For Structural Strength

Retaining walls play an indispensable role in both landscape and infrastructure, acting as bulwarks against soil erosion and providing essential structural support. Yet, like all structures, they are vulnerable to the elements, facing challenges like natural degradation, water-induced damage, and the relentless pressure from the soil. Over time, these factors can result in cracks, voids, and other structural concerns. Left unaddressed, these issues can jeopardize the wall’s stability and safety. This is where epoxy resin injection comes into play, offering a robust solution to restore and reinforce a retaining wall’s strength.

Here is a closer look at the benefits of using epoxy resin injection for retaining wall reinforcement:

Structural Strength Repair — Retaining walls can lose their structural strength due to natural wear and tear, crack development, water damage, and soil pressure. Epoxy resin injection can fill and reinforce the damaged areas, restoring the retaining wall’s strength and stability. Epoxy resin, known for its high compressive and tensile strength, can fortify damaged areas, resisting both compressive and tensile forces. Its ability to prevent crack propagation and bear significant pressures and loads makes it a prime choice for restoring walls facing soil and water pressures
Durability — Epoxy resin injection is a durable solution for retaining wall repair. Epoxy resin is resistant to water, many chemicals, and typical ambient heat. It also resists wear and tear, making it a long-lasting solution that can withstand the test of time
Cost-effectiveness — Opting for epoxy resin injection can be a financially savvy decision. When compared to the steep costs associated with wall replacement—which often involves excavation, demolition, and rebuilding—epoxy injection emerges as a cost-effective alternative
Minimal-Invasive — Epoxy resin injection is a minimal-invasive solution for repairing retaining walls. It does not require excavation, heavy machinery, or lengthy construction timelines, minimizing the disturbance to the surrounding area
Quick — Time is of the essence in repair projects. Epoxy injection offers a faster turnaround than many traditional methods, ensuring the retaining wall is swiftly restored to functionality, with minimal disruption to daily routines

Summary

Epoxy resin injection is a reliable and efficient solution for structural retaining wall repair, offering a range of advantages such as durability, high compressive and tensile strength, cost-effectiveness, and minimal-invasiveness.

For any structural repair project, it is highly recommended to seek guidance from a professional engineer to assess the suitability of epoxy injection. Additionally, it is important to hire a skilled and experienced epoxy injection contractor who can perform the repair in accordance with the specifications. This ensures that the repair is conducted safely and effectively, and that the structure is restored to its optimal condition. It is crucial to prioritize safety and quality when it comes to structural repairs — expert advice and hiring competent professionals can help to achieve these goals.

Conclusion

Retaining Wall Repair – Polyurethane or Epoxy Injection

Polyurethane foam injection can be applied effectively in a wet environment where active water leaks are present. When the foam is injected, it expands and creates a water-resistant barrier that forms a permanent, flexible or semi-flexible seal upon contact with water. In most cases, there is no need to surface seal cracks before injecting the foam. Injection packers can be installed in wet environments and injection is not impacted by active water flow. While water-bearing cracks can lead to structure deterioration and erosion over time, they often do not compromise the structural integrity of the building if recognized early and sealed promptly
While structural epoxy injection can effectively restore a retaining wall’s strength and integrity, it is most effective in a dry environment. Epoxy is not well-suited to stop active water leaks. The injection area requires more preparation work, and it is recommended to surface seal cracks before injecting the epoxy. Surface ports do not adhere well in very wet environments. This repair method is more time-consuming and labor-intensive compared to polyurethane foam injection, and it can be more expensive

In summary, both polyurethane foam injection and structural epoxy injection are effective repair methods for retaining walls. Polyurethane foam injection is a highly effective method for preventing water infiltration, stopping active water flow, and efficiently and permanently sealing cracks. Structural epoxy injection is most suitable for application in environments that are not actively leaking and require additional support for significant structural damage in the wall.

Ultimately, the choice of injection repair method will depend on the specific project requirements.

It is always recommended to consult with a qualified professional to determine the best approach for your retaining wall repair needs.

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Retaining Wall Crack Injection Repair

Using Leak Sealing Foam

Retaining Wall Crack Injection Repair using Leak Sealing Foam offers a swift and dependable solution to address cracks responsible for water infiltration and subsequent erosion. Here is a quick guide to this repair process:

1. Site Preparation
Begin by ensuring the site is ready for the repair. Clear away any debris, dirt, and loose materials to provide a clean working surface.

2. Crack Assessment
Identify and evaluate the cracks in terms of their depth and length. While visible cracks are obvious targets, it’s crucial to be vigilant about potential hidden cracks that might escape a cursory glance. Such concealed cracks might necessitate a more thorough examination.

3. Drilling Injection Point Holes
Once the cracks are mapped out, drill holes into the retaining wall. These should be spaced roughly 12 inches apart, running along the entirety of each crack.

4. Packer Installation
Insert the injection packers into the freshly drilled holes, ensuring they’re firmly anchored. These packers act as conduits for the polyurethane foam during the injection phase.

5. Foam Injection
With the packers in place, it is time to inject the prepared leak sealing foam. Utilizing the appropriate equipment, start the injection at the lowest point, working your way up. Continue this process until the foam either refuses to enter further or you’ve covered the entire crack.

6. Curing and Final Touches
Post-injection, allow the polyurethane foam ample time to cure, adhering to the manufacturer’s guidelines. Once cured, remove the packers and seal the holes using a compatible sealant.

In summary, the use of leak sealing foam for Retaining Wall Crack Injection Repair is a tried-and-true method, ensuring cracks are effectively sealed, preventing any future water ingress.

Retaining Wall Crack Injection Repair Guide

Retaining Wall Crack Injection Repair with SealBoss 1510 Leak Sealing Foam

When it comes to the restoration of older commercial buildings, retaining wall crack injection repair emerges as a crucial method for preserving architectural integrity. A recent case involved a 50-year-old commercial structure that required rehabilitation, particularly for its below-grade retaining wall. This wall, adjacent to a staircase, displayed multiple through cracks and evident efflorescence.

Choosing the Right Repair Product

Given the challenges posed by groundwater seepage, especially after heavy rainfall, SealBoss 1510 Leak Sealing Foam was chosen for the job. This product was injected at high pressure to address the cracks before the concrete wall underwent refacing.

Insightful Inspection

A detailed inspection revealed that the main, larger cracks were accompanied by smaller, branching cracks. The retaining wall, showing clear signs of honeycombing and pitting, was constructed with an 8-inch thickness. However, the design and layout of the rebar remained unknown.

Strategic Packer Placement

The unique challenges of this retaining wall crack injection repair, such as uncertain rebar spacing and the wall’s relatively shallow thickness, necessitated a deviation from the standard. Instead of placing injection packers at the conventional 45-degree angle, they were positioned directly into the cracks.

This “in the crack” packer placement minimized the risk of hitting rebars during drilling. Given the wall’s 8-inch thickness, this method ensured the injection foam penetrated effectively, sealing the structure and halting water flow. Drill holes, spaced roughly 12 inches apart, were drilled to a depth of around 4 inches. These holes were then cleaned with warm water to remove any dust, prepping the crack for injection. Subsequently, SealBoss 13-100AL Evolution high-pressure injection packers were installed, recessing the rubber section by about ½-inch.

More information on recommended injection packer placement can be found here.

Product Conditioning

Considering the low ambient temperatures of 34F/1C, the SealBoss 1510 Leak Sealing Foam was conditioned with a higher ratio of SealBoss 15x Accelerator, approximately 20% by volume, as opposed to the usual 10%.

Injection Process

With the SealBoss P2002 Pump filled with a thorough mix of 1510 Foam and 15x Accelerator, the injection process began. Starting from the lowest packer, the procedure moved vertically upwards. The injection was paused intermittently whenever the catalyzed 1510 foam visibly emerged from the crack. This allowed the foam to cure, ensuring the subsequent hydrophobic resin injection would effectively seal any remaining capillaries within the crack.

The result? Every crack underwent the retaining wall crack injection repair process to specification, successfully halting stopping all water intrusion and seepage.

Jobsite: Bank of America
Scope: Retaining Wall Crack Injection Repair – Active Leaks
Materials Used: SealBoss 1510, SealBoss 15X
Injection Packers: SealBoss 13-100 AL Evolution
Pump: P2002

SealBoss Leak Sealing Foam Injection using angled injection packers

Conclusion

Retaining Wall Crack Injection Repair

The service life of a retaining wall is the estimated time period it can function safely and effectively. By addressing damages early and preventing further deterioration, leak sealing polyurethane can help extend the service life of a retaining wall, ensuring that it can continue to function effectively and safely for a longer period of time.

Injecting leak sealing grout prevents water intrusion, erosion, and deterioration of the retaining wall’s rebar, which helps maintain its structural stability, safety, and integrity. This method provides a practical solution to extend the retaining wall’s life, improve its cosmetic appearance, and ultimately increase its service life.

Retaining Wall Repair Method Comparison

Polyurethane Leak Sealing versus Structural Epoxy Injection

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Upgrading to Bulk Joint Filling Machine

Transitioning from Polyurea Cartridges to the
JointMaster Pro2 Pump

The Evolution of Joint Fill Application

Introduction:

In today’s competitive construction and floor repair industry, smart investments in technology can significantly impact a contractor’s business growth. This article highlights the strategic advantages of integrating the SealBoss JointMaster Pro2 Joint Fill Pump into your operations.

Beyond a mere equipment upgrade, the JointMaster Pro2 offers enhanced profitability and operational efficiency, marking a departure from traditional cartridge systems.

We will explore how this investment not only recoups costs quickly but also propels business forward by reducing labor costs and project timeframes. Additionally, the piece underscores SealBoss’s commitment to customer success through extensive support and training, ensuring users fully leverage the technology to achieve superior results in their projects.

Elevating Performance with the JointMaster Joint Filling System by SealBoss

A SealBoss’s regional technical representative and an esteemed SealBoss distributor recently convened on-site with a local contractor at a pioneering tilt-up warehousing facility in the heart of the St. Louis area. The main objective of the meeting was to provide insightful training and reliable support, streamlining the contractor’s transition to a more efficient joint-filling method.

Upgrading to JointMaster Joint Filling Machine

This particular day marked a significant milestone for the contractor, as they shifted gears from utilizing SealBoss’s 6500 Polyurea Joint Fill Cartridges to adopting the more advanced, professional SealBoss JointMaster Joint Fill Pump. This transition, aimed at SealBoss 6500 polyurea bulk joint filler applications, promises substantial upgrades in time-efficiency and cost-effectiveness.

SB JointMaster Efficiency – Time-Saving, Cost Effective, Easy Operation

After an informative, 30-minute comprehensive overview touching on the ins and outs of the pump use, along with daily upkeep and maintenance, the contractor was well-equipped to smoothly transition to this innovative system. Immediately noticeable was the leap in labor efficiency and the significant reduction in the time taken to complete tasks.

What had once been a labor-intensive process requiring five workers on their knees applying the product from cartridges was transformed into a streamlined operation handled by a three-man team. Two personnel managed the efficient running of the JointMaster Pump, while the third team member focused on joint preparation. This operator also circled back to refine and shave any crowning of the joints, ensuring a professional and high-quality finish.

The SealBoss JointMaster Joint Fill Pump not only simplifies the workflow but also drastically improves the quality and speed of the process, ultimately enhancing the overall productivity and satisfaction for contractors everywhere.

Assessing the Investment Value of the JointMaster Pro2 Joint Fill Pump

While preparing cost estimations for a substantial project, the contractor swiftly discerned that the initial outlay for a JointMaster Pump could be rapidly offset. Moreover, it promised to yield a robust profit, significantly higher than what could have been generated through conventional cartridge methods.

Significant Savings in Labor, Time, and Material Costs

With the new JointMaster, the contractor can now reach an impressive daily output of 4,000 – 5,000 linear feet of filled joints. Powered by a large deep-cycle battery, the highly efficient, electronically controlled JointMaster machine can operate for a full eight hours when fully charged. Alternatively, if battery operation isn’t preferred, the pump can function efficiently from a standard 110V outlet. 220V pump versions are also available.

Elevating Joint Fill Quality and Ensuring Applicator Satisfaction

The JointMaster machine, equipped with high-precision pump units, delivers product components uniformly. This meticulous dispensation ensures a reliable, even distribution of material within the concrete joints, significantly enhancing the quality of the joint fill.

The machine is also designed with sizable stainless steel hoppers, a feature that enables refilling on the move. This unique capability eliminates any interruption in the workflow, thereby ensuring the application process is a seamless, uninterrupted experience.

In terms of control, the operator is firmly in the driver’s seat, able to regulate the product flow directly via the potentiometer on the applicator. This level of control, paired with the machine’s straightforward operation and rapid progress on job sites, makes for an efficient process that consistently yields satisfying results. This, in turn, heightens the satisfaction of the applicator, affirming the JointMaster machine’s reputation as an operator-friendly, high-quality solution.

Wanted to get back to you on the machine.
Works like a charm.Thanks Again, Jay Kangas

‘She is absolutely beautiful! Very well done machine.
I have pumped several thousand feet through already.’ Stephen Schmid

SealBoss JointMaster Technician

Driving Business Growth

In the midst of conducting cost-benefit analyses for larger scale projects, a contractor quickly came to a profound realization. The initial capital investment required for a JointMaster Pro2 Joint Fill Pump could be quickly recouped. Moreover, it promised to deliver a considerable profit margin, far surpassing what would have been achievable using traditional cartridge systems.

The JointMaster Pro2 Joint Fill Pump, an innovation in the world of polyurea joint filling, isn’t just another piece of machinery—it’s a tangible investment that could substantially enhance your profitability and operational efficiency. Its advanced technology and robust construction, combined with user-friendly operation, significantly reduce labor costs and time spent on each project, offering an impressive return on investment.

This is an investment that speaks volumes about a contractor’s commitment to excellence, modernization, and productivity, reinforcing their reputation in the competitive floor repair industry

An investment in a JointMaster Pro2 Joint Fill Pump isn’t just about spending money on a new tool—it’s about investing in a proven system that facilitates cost-effective, efficient operations and, ultimately, drives business growth.

My journey began right here at SealBoss, where I was directly involved in building and repairing JointMasters

This hands-on experience has equipped me with deep insights and an unparallelled understanding of the mechanics and operation of our products. This allows me to provide in-depth, on-the-spot training confidently, and offer proficient assistance in maintaining your machines.

Covering all SealBoss System Solutions

As an integral part of the SealBoss team, my expertise extends far beyond just offering state-of-the-art pump and material systems for floor joints.

Our commitment extends to providing on-site support and training from the center of the U.S. Whether it’s a new company eager to learn or new employees in need of training, our mission is to ensure everyone can leverage the full potential of our systems.

SealBoss has upheld a strong tradition of exceptional user support for over three decades

We are proud to carry forward this tradition in the years to come. Our highly knowledgeable technical support team is always ready and eager to help. No matter what questions or concerns you may have, rest assured that we are here to guide you through every step of the way.

SealBoss Floor Repair

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JointMaster

Joint Filler Maintenance – Elongation, Separation, Repair

Technical Bulletin

Joint Filler Maintenance
Elongation - Separation - Repair

A Concise Guide for Ensuring Optimal Performance and Longevity of Your SealBoss Joint Filler

Safeguarding the Durability of Your Concrete Joints

Background

The tensile elongation of semi-rigid joint fillers is a common characteristic to consider. Ultimate tensile elongation pertains to the degree of expansion a material can undergo, in terms of its length, before succumbing to fracture under tensile force. It is a common misconception, that employing a joint filler with a high elongation value can facilitate early joint filling in new flooring, with the filler then able to ‘stretch’ in accordance with the joint as it expands due to slab shrinkage.

This reasoning is flawed.

Tensile testing gauges the capacity of the joint filler material to stretch along the test specimen’s length. However, control joints in concrete floors don’t lengthen but rather widen laterally — side-to-side . Thus, the tensile elongation test does not accurately simulate real control joint movement or the joint filler’s capacity to accommodate this movement.

Consider the polyurea joint filler with a tensile elongation of 200%. It can stretch laterally — side-to-side — approximately 10% before it starts to split either cohesively (within the filler itself) or adhesively (along the joint filler/concrete bond line). Given that the shrinkage-induced joint widening often surpasses what the joint filler physically can withstand even under the best circumstances, early installation of joint fillers will likely lead to splitting or a loss of adhesion. Concrete shrinkage can cause the Joint Filler to split or separate over time.

This is a normal occurrence and not an indication of joint filler failure, and is clearly stated by the American Concrete Institute in the ACI 302.1R-04 Guide for Concrete Floor and Slab Construction, Section 9.10 – Joint Filling and Sealing

” 9.10.1 Time of filling and sealing—Concrete slabs-on-ground continue to shrink for years; most shrinkage takes
place within the first 4 years. The most significant shrinkage takes place within the first year, especially the first 60 to 90 days. It is advisable to defer joint filling and sealing as long as possible to minimize the effects of shrinkage-related joint opening on the filler or sealant. This is especially important where semirigid fillers are used in traffic-bearing joints; such fillers have minimal extensibility. If the joint should be filled before most of the shrinkage has occurred, separation should be expected between the joint edge and the joint filler or within the joint filler itself. These slight openings can subsequently be filled with a low-viscosity filler recommended by the same manufacturer as the original filler. If construction traffic dictates that joints be filled early, provisions should be made to require that the contractor return at a preestablished date to complete the necessary work using the same manufacturer’s products. Earlier filling will result in greater separation and will lead to the need for more substantial correction; this separation does not indicate a failure of the filler. …” (ACI 302.1R-04 – Section 9.10)

The Product

The SealBoss 6500 is a robust, semi-rigid polyurea joint filler, made entirely from solid materials. Composed of two components, it exhibits a Shore hardness of 80 A and approximately 200% elongation, indicative of its strength and flexibility. The product is primarily engineered for the purpose of filling and safeguarding contraction and construction joints found in concrete floors of industrial, retail, and commercial premises.

The formulation of SealBoss 6500 is purposefully designed to withstand the rigors of high-traffic and heavy-load environments typical of industrial and retail concrete floors. Its pivotal role is not just to withstand the continuous traffic in commercial warehouses and the load from forklift operations, but also to seal and safeguard joint edges. By doing so, it extends the longevity and maintains the integrity of the surfaces it is applied to. This makes it an indispensable solution for businesses that prioritize facility durability and maintenance.

Routine Maintenance and Cleaning

Ensure to sweep the polyurea joint filler daily to eliminate any accumulated dust or debris. For dealing with spills or hardened dirt, employ a solvent-free cleaner to dislodge the grime and proceed with your usual clean-up routine. For commercial floors that undergo auto-scrubbing, adhere to your regular cleaning protocols and perform spot cleaning as necessary.

In case the joint filler requires repair, please consider these steps:

Initiate by cleaning the area to remove any dirt and debris. Use a solvent to wipe off any residual grime, then fill the cavity with the 6500 filler. Use a floor scraper blade to remove any surplus filler, ensuring a level finish.

With a dust-free concrete saw or angle grinder equipped with a Brazed Vacuum saw blade, cut a depth of ½” (12mm) until fresh concrete is evident on both sides of the joint. Proceed to clean the filler surface by removing any dirt and debris, then wipe it with a solvent. Fill the void with polyurea joint filler and use a razor blade to shave off excess filler, resulting in a smooth finish.

Utilize a specialized removal blade, 4”, 6”, or 8”, to remove the full depth of the joint filler until fresh concrete is visible on all three sides of the joint. Once the joint is clean and free of all dust and debris, apply the new SealBoss 6500 as per the installation instructions.

SealBoss 6500 Poly Urea Joint Fill Instructions.

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Specified

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Water Stop Injection Pro Kits

Engineer Focused Leak Sealing Injection Training

Elevating Structural Integrity with Water Stop Injection Pro Kits: A Paramount Educational Initiative

The Paramount Group recently hosted an enriching educational event tailored for UG2 Engineers across its six San Francisco properties, featuring a dynamic “lunch and learn” session coupled with an engaging hands-on demonstration led by SealBoss Corp. Concrete Solutions. This event marks a significant stride in addressing the escalating challenge of groundwater intrusion, a problem intensified by the recent unprecedented downpours across Northern California. The widespread impact has led to a notable shortage of specialized contractors, escalating the urgency for effective solutions.

As a consequence of the recent record-shattering downpours, groundwater intrusion has grown into a pervasive issue affecting a multitude of properties across Northern California. This concurrent impact on the region has given rise to a scarcity of specialized contractors equipped to handle such challenges, further complicating the situation for affected parties.

Training Spotlight: Empowering Contractors and Engineers with Water Stop Injection Pro Kits

In response to this urgent need, Paramount Group has taken a strategic step by empowering their on-site engineering teams with advanced Water Stop Crack Injection Pro Kits.

The initiative includes comprehensive training sessions aimed at enhancing the teams’ proficiency, ensuring the secure and adept use of these state-of-the-art tools. This forward-thinking approach not only enhances the engineers’ capabilities but also ensures rapid, in-house resolution of groundwater intrusion challenges, upholding the highest standards of property maintenance.

By supplying Water Stop Crack Injection Pro Kits and organizing comprehensive training sessions, the company guarantees the secure and efficient application of waterproofing and leak sealing injection grout systems.

This initiative is projected to yield substantial cost savings, potentially amounting to thousands of dollars annually per property. It underscores Paramount Group’s dedication to innovative problem-solving and the continuous professional growth of their engineering personnel.

We take great pride in offering comprehensive educational programs targeted at engineers, distributors, and contractors worldwide, focusing on the practical application of our products and technology. These sessions are designed to foster a deeper understanding of effective leak sealing techniques and the strategic use of Water Stop Injection Pro Kits.

For more details about our comprehensive classroom services, hands-on training, and informative “lunch and learn” sessions, please reach out to our expert technical sales team at 714-662-4445. Engage with us to elevate your engineering solutions and safeguard your properties against the challenges of water intrusion.

It brings us great pride to provide all-inclusive educational programs for engineers, distributors, and contractors around the globe, focusing on the effective utilization of our products and equipment.

For additional information regarding our classroom services, on-the-job training, and lunch and learn sessions, please don’t hesitate to reach out to our knowledgeable technical sales staff at 714-662-4445.

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Hydrophilic Waterstops

SealBoss Swell Tape and Swell Caulk

Introduction to Hydrophilic Waterstops

Hydrophilic waterstops have emerged as an essential component in modern concrete construction, particularly in ensuring the watertight integrity of various below grade structures such as parking garages, subterranean warehouses, stores and tunnels.

SealBoss, a leader in the field of specialized below grade waterproofing, offers an array of hydrophilic waterstops that are renowned for their high quality and cost-effectiveness.

These products are specifically designed to meet the demanding water containment requirements of today’s construction projects.

The Functionality Behind Hydrophilic Waterstops

The term “hydrophilic” refers to the affinity for water, and in the context of waterstops, it signifies the material’s ability to swell upon contact with water. This swelling action is crucial as it forms a hydro-active compression seal that effectively blocks water infiltration.

Unlike traditional waterstops, the hydrophilic variants offered by SealBoss do not rely solely on adhesion to the substrate, but adapt to leakage by expansion, making them suitable for joints involving diverse materials.

SealBoss Swell Tape – Swelling Joint Sealer Strip: A Versatile and Effective Solution

One of the flagship products in SealBoss’s hydrophilic waterstop range is the SealBoss Swell Tape. This strip-applied, preformed hydrophilic polymer waterstop tape is specifically engineered for the waterproofing of concrete joints. The unique formulation encapsulates hydrophilic polymers into a rubber base, creating a highly effective, durable, and moisture-activated swellable compression seal. When exposed to moisture or water, the material swells, thereby generating a compression seal that ensures water tightness.

Applications of SealBoss Swell Tape

The versatility of SealBoss Swell Tape makes it an ideal solution for a broad spectrum of applications. These include:

Sealing construction joints in buildings and infrastructures
Waterproofing pipe penetrations to prevent leakage around pipes
Ensuring watertight integrity in manhole joints
Application in precast concrete segments for structures like bridges and tunnels
Addressing cold joints, where new concrete meets old concrete
Use in tunnel segment joints for subterranean constructions
Waterproofing poured wall joints in both residential and commercial buildings

SealBoss SwellCaulk: Complementary Hydrophilic Waterstop Caulk

In addition to the Swell Tape, SealBoss offers the SealBoss Swell Caulk – a hydrophilic waterstop caulk designed to complement the Swell Tape system.

SwellCaulk serves as both a waterstop and an adhesive, enhancing the effectiveness of the Swell Tape in concrete joint applications. It is especially recommended for complex joint configurations where additional sealing and adhesion are necessary.

Conclusion: The SealBoss Hydrophilic Waterstops Advantage

The SealBoss range of hydrophilic waterstops, including the Swell Tape and Swell Caulk, represents a significant advancement in water containment technology.

Their effectiveness, versatility, and ease of application make them an excellent choice for a wide range of construction projects.

By choosing SealBoss products, construction professionals can ensure the long-term integrity and durability of their structures against water infiltration.

Click here for more information on SealBoss Swell Tape & Swell Caulk Products

SealBoss ® JOINT SEALERS

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Highway Spall, Crack, and Pothole Repair

Highway and Road Repair Polymers

Introduction

In the comprehensive field of highway and road maintenance, addressing the challenges of spalls, cracks, potholes, and birdbaths in a quick and timely fashion is crucial for ensuring the public safety and longevity of road infrastructure. Advanced polymer products have significantly enhanced traditional repair methods, providing solutions that are not only convenient, rapid and extremely durable but also environmentally friendly.

Who hasn’t felt the frustration of constantly scanning the road for large cracks and gouges, only to still end up jolting through an unexpected major pothole?

This article provides an overview into the intricacies of highway damage, the pivotal role of polymer products in contemporary repair techniques, and provides a quick guide on the application of high strength and fast curing polyurethane repair systems by the example of SealBoss ® Highway and Road repair QuickFix polymer. We show how this innovative product line can be effectively utilized to combat common roadway damages, thus contributing significantly to maintaining safe and efficient transportation networks.

Quick Road Repair Solution

Highway Spall, Crack, and Pothole Repair: Advanced Solutions not only for Highways

The maintenance and repair of highways are critical to ensuring the safety and efficiency of transportation systems.

The same is true however for any road in our communities and cities.

Spalls, cracks, and potholes are common issues that can lead to significant structural damage and pose risks to drivers. SealBoss® 6060 QuickFix offers a solution how these repairs can be conducted quickly and with permanence.

Understanding Road Damage

Road and highway damage typically manifests as spalls, cracks, or potholes.

These damages can be caused by a range of factors, including thermal expansion, freeze-thaw cycles, excessive load, and environmental degradation. Addressing these issues promptly is vital to prevent further deterioration and ensure road safety.

The Role of Polymer Products in Highway Repair

Polymer products, particularly polyurethane-based compounds like SealBoss 6060 QuickFix, have emerged as effective solutions for repairing highway damages. These products offer several advantages over traditional repair methods, such as asphalt patching or cementitious repairs.

Key Advantages

Extremely Rapid Setting Time: Enables quicker return to service, minimizing traffic disruptions.
Deep Penetration: Ensures comprehensive repair by filling even the smallest cracks and voids.
Flexibility and Strength: Accommodates some structural movements while providing durable repair.
Chemical Resistance: Withstands exposure to various chemicals, fuels, oils, and environmental factors.
Ease of Application: Simplifies the repair process, allowing for efficient use even in challenging conditions.

SealBoss 6060 QuickFix: A Closer Look

SealBoss 6060 QuickFix is a two-part polyurethane product designed for the quick and effective repair of concrete and asphalt surfaces. Its low viscosity allows for deep penetration into fine cracks and pores, ensuring a strong bond, and semi-flexible, long-lasting repair.

Properties

Fast Cure: Moderate traffic loads can resume within 15 minutes at 70°F (21°C).
Temperature Versatility: Effective in temperatures ranging from -20°F (-29°C) to 120°F (49°C).
Aggregate Compatibility: Can be used with various aggregates for different repair needs.
100% Solids and VOC Free: Environmentally friendly with no harmful emissions.

Application Guidelines

To achieve the best results with SealBoss® 6060 QuickFix, a systematic approach to application is advised.

Surface Preparation

Cleaning: Remove all debris, oils, and loose materials. For deep cracks, saw-cutting and thorough dust removal are recommended.
Drying: Ensure the repair area is completely dry before application.
Roughening: Expose clean, rough concrete or asphalt surfaces for better adhesion.

Mixing and Application

Mixing: Equally proportion components A and B is important. Use appropriate application equipment such as the SealBoss JM Pro2 Pump System.
Application Method: Apply the mixed product to the bottom of the crack or pothole, working upwards in layers. For deep repairs, alternate between applying the product and adding aggregate until the desired grade is achieved.
Curing: Allow the product to set, with traffic resumption times varying based on temperature conditions.
Equipment Care: Keep all equipment dry and clean to prevent contamination and ensure effective application.
Professional Use: The product is designed for professional use; consulting a SealBoss technician for specific project requirements is advisable.

Conclusion

The use of advanced polymer products like SealBoss® 6060 QuickFix represents a significant leap forward in fast and effective highway repair technology. These materials offer rapid, durable, and environmentally friendly solutions to common roadway damages. By understanding the properties and application techniques of these products, professionals can ensure effective repairs, ultimately contributing to safer and more reliable community roads and highways.

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Road Repair / Joint Repair

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Culvert Repair – Leak Sealing Injection

Introduction

Culverts are essential infrastructure components that facilitate water flow beneath roads and railways, preventing flooding and erosion. However, leaks and structural damage can compromise their functionality, posing environmental and infrastructural risks. Learn how innovative repair systems, employing injection techniques and grouting methods to seal leaks and stabilize surrounding soil, can be utilized to repair culverts economically and effectively.

This quick guide explores the significance of maintaining culvert integrity through advanced repair solutions, highlighting the importance of addressing leaks and cracks to ensure the longevity and reliability of these underground waterways.

What exactly is a Culvert?

Functioning like underground tunnels, culverts are subterranean waterways, enabling the movement of water from one side of a roadway or another type of traffic embankment to the other side.

From an aerial view, a culvert might be also likened to a bridge, purposefully crafted to enable the transit of vehicles or pedestrian traffic over a water passage.

Various materials can be employed to construct culverts, such as corrugated steel pipe, reinforced concrete, or other suitable materials.

SealBoss Culvert Repair Systems

SealBoss delivers comprehensive solutions for the rehabilitation and leak repair of culverts, effectively sealing water seepage through cracks and joints.

Moreover, the SealBoss Culvert Repair Injection Systems are designed to fill any existing voids in the soil that surrounds the culvert and to stabilize any loose soil that may impair the traffic embankment above it. This is accomplished using permeation grouting techniques, which make use of low viscosity polymer foam resin, grout injection lances and appropriate pumping equipment.

With our repair systems the service life of a culvert structure can be extended at reasonable cost.

Culvert Damages and Inspections

Culverts, also known as storm culverts, are tunnel-like structures designed to enable water to flow beneath obstructions such as roads, railways, or trails. Typically enveloped by soil, these culverts, when compromised by leaks, can contribute to soil erosion and the formation of sinkholes, thereby potentially damaging the overlying structures.

SealBoss presents a range of cost-effective solutions for repairing culvert leaks and stabilizing soil permeation. These systems are designed to effectively address water leakage through cracks and cold joints, as well as the accompanying issues of soil erosion.

Failure to address deteriorating and leaking culverts can result in significant, potentially dramatic damage and risk to both the environment and infrastructural elements.

Culvert Repair using Injection Grout –
Applicable to Precast Pipe, Reinforced Concrete and other Material Culverts

SealBoss Injection Systems offer a versatile solution, suitable for culverts constructed from various materials.

Depending on the design and job site conditions, hydro-active grouts can be either directly injected into the concrete structure to seal cracks and voids, or introduced into the soil behind the structure. The latter method creates a waterproof curtain, fills voids, and permeates the soil to achieve stabilization and compaction.

Culvert Leak Repair from the Inside of the Structure

Crack & Joint Repair in Thick Concrete Culvert Structures – Drill into the structure in an angle
Curtain Injection / Soil Permeation – Drill through the structure to the outside of the culvert to fill the void and crate a curtain behind the structure
Set Injection Packers
For Soil Permeation Grouting use Injection Lances
Repair wide pipe penetrations with Seal-Oakum prior to injection
Start injection at the bottom if applicable
SealBoss Seal-Oakum / Oakum Soakum Technique
Always have SealBoss Seal-Oakum at the jobsite to plug larger voids and joints. The Oakum Soakum Technique explained here.

Culvert Leak Repair from the Outside

If inaccessible, inspect culvert using survey camera equipment for leaks and damages
Map out and mark injection locations on the accessible structure above the culvert
Set Injection Lances to specification
Start injection to specification

Culvert Repair System

SealBoss Culvert Repair System Training

We offer in-depth training on the application of high-pressure polyurethane water stop foam injection, using various SealBoss tools such as Injection Pumps, Hydro-Active Grout Systems, Injection Packers, Injection Lances, and Seal-Oakum.

A technical specialist from SealBoss will be present on-site to provide training and assistance to the contractor, with the ultimate aim of creating a work crew that feels confident and at ease with the application process.

The training will cover the use of pumps, setting up packers, and the injection procedure, including cleanup activities. Contractors will also be taught how to apply the catalyzed resin-soaked SealBoss Seal-Oakum.

Should you have any queries regarding culvert repair, feel free to reach out to our team of skilled SealBoss representatives. We can schedule an on-site consultation and provide comprehensive training on our injection systems.

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culvert

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Basement Crack Repair

Basement Crack Repair - Injection Techniques

Introduction:

Maintaining the integrity of your home’s foundation is crucial, especially when dealing with basement wall, floor, and foundation cracks. These issues, if neglected, can escalate into major structural and moisture-related problems. This guide offers a concise overview of effective basement crack repair methods, including the use of polyurethane foam for waterproofing and epoxy resin for structural reinforcement.

Understanding how to properly address these cracks is key to preserving your home’s stability and value, ensuring a safe and dry basement environment. Through exploring various repair techniques, homeowners can find the most suitable approach to protect their foundation and extend the lifespan of their property.

Basement Wall, Floor, and Foundation Crack Repair

A Guide to Basement Crack Repair: Preserving the Integrity of Your Home’s Foundation

Your home’s basement is more than just a storage space; it is the solid base that holds your house together, literally. Consequently, it is critical to keep it in peak condition.

Over time, however, the basement might start showing signs of wear and tear, such as basement cracks. These fissures can be attributed to various factors, including drying shrinkage, thermal movement, shifting foundations, and foundation settling. Errors in the concrete mixing and application processes during construction can also contribute to the problem.

These basement cracks, seemingly harmless at the onset, can progressively multiply and widen. This deterioration can then lead to water seepage, causing a damp environment conducive to mold growth. This can also lead to a musty smell and even a significant compromise to the structural integrity of your home. The implications of these issues extend to the quality of living in the home and its market value. Therefore, maintaining a stable and dry basement environment, synonymous with a sound foundation, is of utmost importance.

Despite basement cracks being a relatively common occurrence, it is not advisable to ignore them. Homeowners should make it a habit to inspect the foundation wall and floor in their basement for any concrete cracks. Any identified issues should be promptly addressed to prevent further deterioration.

Approaches to Basement Crack Repair

There is a multitude of approaches to tackling basement crack repair. The method most appropriate is determined by the extent of the damage and the unique environmental conditions of the space.

Utilizing polymer resins and foams for injection constitutes an efficient and economical approach to mitigate basement leaks and restore structural integrity to basement walls and foundations.

Depending on the chosen products, these methodologies provide not only a pragmatic resolution to leakage problems but can also significantly enhance the durability and structural stability of the existing infrastructure. It is vital to discern between dry and wet basement cracks and understand their structural implications.

Resolving Water Intrusion with Polyurethane Foam Basement Crack Injection

Water intrusion through basement cracks can cause significant damage, leading to problems like mold growth and property depreciation. The introduction of basement crack injection with polyurethane foam has revolutionized the way these issues are addressed. Polyurethane foam expands upon contact with moisture, making it an excellent solution for sealing cracks and preventing water ingress. The foam fills the entire crack and forms an impermeable barrier against further water intrusion. This injection process is carried out from inside the structure, reducing the need for extensive excavation and offering a cost-effective, efficient solution for water intrusion concerns.
Strengthening Structures with Epoxy Resin Basement Crack Injection

For structural repair in basements, the crack injection process utilises epoxy resin, known for its high strength and durability. The injected epoxy hardens within the crack to form a rigid seal of high compressive and tensile strength, effectively restoring the structural strength of the cracked concrete. This process results in a permanent repair, reinforcing the structure and enhancing its longevity. By employing basement crack injection with epoxy resin, homeowners can ensure the maintenance of structural integrity, enhancing the safety and value of their properties.

The location of basement cracks often determines the extent of water permeation they may cause. In numerous scenarios, the primary goal is to establish a barrier against such seepage, necessitating the sealing of these cracks with polyurethane based products rather than enhancing their structural strength.

Conversely, there are situations where the restoration of structural stability of the wall or foundation becomes the primary objective. In these instances, epoxy resins emerge as the preferred choice due to their superior strength and bonding properties.

To understand this distinction more comprehensively, we recommend reviewing the Epoxy/Polyurethane Comparison article, which provides an in-depth analysis of the differential uses and benefits of these two material groups in basement crack repair.

Injection from the Inside – No Digging Required

A prevalent and convenient method of sealing cracks in concrete and concrete/cinder block basement walls is by injecting them from the inside. This repair process typically involves injecting polyurethane or epoxy crack materials into the cracks, offering a robust solution to water seepage and structural issues.

Concrete Structures

For cracks in poured concrete foundation walls, a monolithic and solid structure, a direct injection of chemical polyurethane grout or epoxy resin is the method of choice. The polymers fill the cracks and voids, and seal the structure in the process.

Poured Concrete versus Block Walls

Basement crack repair for concrete/cinder block foundation walls can present a different set of challenges. These walls, unlike poured concrete structures, are not monolithic. They are porous and constructed from numerous pieces held together with mortar, creating an abundance of cold joints, a convenient route for water penetration.

A cold joint is defined as the surface where an existing substrate and a fresh substrate, in this case, mortar, form a non-monolithic gap with no or very low bond strength. Due to these characteristics, block walls are usually more challenging to seal by direct injection. These often necessitate more extensive methods like curtain or bladder injection — moving chemical grout behind the structure from an inside injection grid pattern — to ensure water tightness.

Thankfully, in many situations — and more easily with poured concrete walls than block walls, for the reasons explained above — basement wall cracking can be remedied with basement crack repair kits. It is always recommended to get advise from a professional and licensed contractor prior to deciding on a crack repair strategy and a specific basement crack repair system.

To aid in your research, we’ve included links to some highly-rated basement crack repair kits, offering practical solutions for sealing basement wall and floor cracks. These resources, alongside additional crack repair-related information, will help you make an informed buying decision.

In conclusion, it is important to take basement cracks seriously, no matter how small or insignificant they might seem. While the task may seem daunting at first, remember that there are resources available to help. From basement crack repair kits for smaller tasks to professional contractors for larger projects, you have options. Therefore, do not neglect your basement; give it the care it needs, and it will support and protect your home for many years to come.

Addressing Basement Crack Repair – Reach Out to Us at 714-662-4445

Take note, the phenomenon of broadening cracks in basement walls and floors, which may result from persistent foundation settling or sinking, can often be corrected using chemical grout injection techniques associated with crack injection. This includes procedures such as under slab void filling and polyjacking methods.

Basement Crack Repair Information

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Aquarium Leak Sealing Repair

Marine Aquarium Repair & Training
NSF/ANSI 61 Certified Water Stop

Protect Aquatic Life

The Importance of NSF Approval for Aquarium Leak Sealing Repair

NSF (National Sanitation Foundation) drinking water contact certification is crucial for polyurethane grouts used in aquariums. NSF/ANSI 61-5 standards specifically address materials in contact with drinking water, requiring rigorous safety testing and quality assessments.

Manufacturers of NSF-approved products undergo thorough testing and facility inspections to ensure their products are safe when in contact with drinking water. This certification is vital for public aquariums, as it ensures the safety and quality of the water, protecting aquatic life and the well-being of marine organisms.

SealBoss ® NSF Water Stop & Leak Seal Systems

SealBoss Water Stop Foam Injection
NSF/ANSI 61 Certified PU

Aquarium Leak Repair System

SealBoss Leak Repair System Delivery to Texas and Field Service

A 68 foot-long acrylic window- the longest in North America – provides a clear view of the marine life. For those wishing to spend time in an extraordinary place, a promising unforgettable experience awaits.

The idea for the Texas State Aquarium was conceptualized by its founders early on to focus on the species in the Gulf of Mexico and the Caribbean Sea.

The Caribbean Journey doubles the size of the aquarium and provides homes to an exciting collection of sea and land creatures.

It is here that you can break into the mesmerizing secrets of the underwater and jungle world. Gather your courage and dive below the waves to get a closer look, but keep your eyes open and your wits about you, for you’re now in the home territory of the reef shark.

Aquarium Leak Sealing Repair Challenges

Product Compatibility and Durability

Public aquariums, rely heavily on the compatibility of materials used in their construction. maintenance, and repair. Polyurethane injection grouts, a popular choice for sealing water leaks, must harmonize with a variety of materials like acrylic, glass, and specialized sealants to maintain the integrity of these exhibits.

The relationship between the chemical grouts and existing construction materials is crucial for sustaining the meticulously crafted habitats. Skilled and well trained contractors play a vital role in this process, applying grouts with precision to protect the structures and achieve the set goals of the needed repairs.

The durability of polyurethane grout leak sealing materials is a critical factor for aquarium managers, influencing maintenance planning and resource allocation. These grouts offer long-lasting seals, reducing maintenance efforts and costs, and allowing for extended maintenance cycles. Product quality, ease of application and equipment reliabilty minimize exhibit downtime, important factors for public aquariums where visitor engagement and revenue are at stake. Seal longevity and reliable repair methods are a strategic element in maintaining the sustainability and uninterrupted operation of public aquariums.

Enhancing Aquarium Maintenance with SealBoss Leak Repair Solutions

SealBoss Aquarium Leak Repair Systems, Training, and Support

Recently, the SealBoss technical team made a significant impact at the State Aquarium in Corpus Christi by addressing persistent leaks in their large saltwater tanks. These leaks, which had previously eluded repair by other contractors, were successfully tackled by a SealBoss technician who provided hands-on training in leak-seal and water stop crack injection techniques.

Utilizing the NSF Drinking Water Contact Certified SealBoss Water Stop Foam and the P2002 Professional Injection Pump, the SealBoss expert equipped the aquarium’s maintenance team with the skills and knowledge needed for effective, ongoing leak management. This training ensures that the team can handle future leak-seal challenges confidently and efficiently.

SealBoss systems are designed not just for one-time fixes but for empowering maintenance crews with the tools and techniques for lasting leak prevention. The comprehensive range of SealBoss injection systems and Pro Kits offers professional-grade solutions, tailored to the unique needs of aquarium maintenance.

Identifying leaks in the aquarium is a straightforward process, thanks to the visible salt deposits that form from evaporated seawater. These deposits, a clear indicator of long-standing leaks, are especially noticeable in the State Aquarium due to its use of water from the Gulf of Mexico. The aquarium’s 6-inch thick acrylic glass and supporting concrete structures, prone to shrinkage and stress cracks over time, are typical areas where SealBoss training focused on.

The SealBoss 1, 2, 3, 45-Degree Injection Guideline was a key part of the training, teaching the team to effectively seal cracks and fissures. This technique, which involves staggered packer placement starting 6 inches from the crack center, proved highly effective under the specific conditions of the State Aquarium. The visible displacement of water and expulsion of chemical grout during the injection process was a clear sign of successful resin penetration, indicating a comprehensive seal of the cracks.

All areas were inspected for leaks and marked for injection. Some cold joints along the tank showed also signs of leaks, so preventative injections along cold/construction joints around the tank were advised.

In addition to addressing visible leaks, the SealBoss team advised preventative measures for potential leak sites, such as cold/construction joints around the tanks.

After the training session, the aquarium’s repair team was well-prepared to develop a comprehensive plan for managing both existing and potential future leaks.

SealBoss also offers innovative Cold Joint Seal Systems for use during the construction phase, which can prevent leaks from occurring in the first place. Products like SealBoss Swell-Caulk and the SealBoss Inject-Tube System are ideal for creating watertight “pour-in-place” cold joints.

For anyone facing challenges with cracks or water leaks, SealBoss waterstop systems offer a reliable solution. Our representatives are always available for consultation and support at 714-662-4445.

Case Study, pdf — Click Here

Aquarium Leak Sealing Repair System

The SealBoss ® NSF Water Stop & Leak Sealing Systems Overview

SealBoss ® 1510 NSF Water Stop Foam for infiltrating water:

Seawall Repair | Crack & Joint Leak Sealer | Soil Stabilization | Permeation Grouting
Defective Concrete (Cracked or Honeycombed)
Concrete Construction Joints & Cracks
Brick Construction, Geo Formations

SealBoss ® 1510 NSF Water Stop Foam Advantages:

Advanced NSF Formulation
Up to 40+ Times Expansion
SealBoss ® Product-Pump-Packer System Solution
Unregulated For Transport
Solvent Free MDI Technology

In Person and Video training is available upon request, contact SealBoss today to speak to your regional technical representative on our SealBoss full system solutions and offerings.

‘During on-site support and training, we create a positive learning environment to instill confidence and a level of comfort with the crew and applicators.

On-site training consists of an overview of SealBoss products and equipment and it’s features. This is followed by hands on training with actual injection of material until the applicator has gotten comfortable with the application techniques and nuances of the material used. Finally we focus on the correct cleaning procedure of the equipment.

From training new companies to new employees, SealBoss has continued to provide support to our users for 34 years and look forward to continuing this tradition in the years to come.

We won’t leave a jobsite till everyone is comfortable with the systems and can reteach the next person in line.

With a knowledgeable technical support team, we are here to help with any questions you may have’

The SealBoss Technical Team