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Super Low Viscosity Epoxy Crack Healer & Sealer | SealBoss 4050 SLV

Super Low Viscosity Epoxy Crack Healer & Sealer
Epoxy Resin 4050 SLV

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SealBoss ® 4050 SLV Epoxy Grout Applications

  • Structural Epoxy Crack Injection
  • Gravity feed or pressure injection of fine cracks in structural concrete, masonry, rock, wood.
  • Seal interior slabs and exterior above grade slabs

SealBoss 4050 SLV Epoxy Grout Resin – Super Low Viscosity Crack Healer & Sealer

SB 4050 SLV is a 2-component, 100 % solids, super low-viscosity, high-strength, low surface tension, moisture-tolerant, epoxy resin crack healer and deep penetrating sealer designed for high strength repairs, epoxy injection and epoxy crack injection in concrete substrates such as floors, ceilings, walls, foundations and more. SealBoss 4050 SLV is formulated for grouting both dry and damp cracks. 4050 SLV meets ASTM C-881 and AASHTO M-235 specifications.

Key Features:

  • High Strength and Durability: Engineered for high-strength repairs, it is ideal for restoring the integrity of concrete structures

  • Exceptional Penetration: Its low viscosity allows it to seep deeply into fine cracks, ensuring comprehensive healing and sealing

  • Versatile Application: Suitable for use in a variety of concrete substrates including floors, ceilings, walls, foundations, and more

  • Moisture Tolerance: Effectively grouts both dry and damp cracks, offering flexibility in diverse environmental conditions

  • Low Surface Tension: Enhances the product’s ability to penetrate and bond to the concrete, providing long-lasting repairs

  • Compliance with Standards: Meets the rigorous ASTM C-881 and AASHTO M-235 specifications, ensuring quality and reliability

SealBoss 4050 SLV Data Page

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SealBoss ® 4050 SLV Super Low Viscosity Epoxy Resin Advantages

  • Easy mix ratio A:B = 2:1 by volume
  • Advanced strong bonding structural resin
  • Super Low viscosity – Low surface tension
  • Stronger than concrete
SealBoss 4050 SLV is our super low viscosiy epoxy crack healer & sealer epoxy resin suitable for hairline crack epoxy injection jobs. We offer a comprehensive selection of epoxy injection equipment and accessories including professional epoxy injection pumps, injection ports, hoses and applicators.

For smaller jobs we provide epoxy resins and other professional grade products in dual cartridges as a convenient alternative to bulk products.

Inquire more about our systems when you call us here at SealBoss. Your representative will be happy to help you out.
Chris Coderre
Regional Sales Manager
Contact Your SealBoss ® Technician

Epoxy Injection Preparation Tips

Epoxy Injection Preparation Tips

Epoxy Injection Preparation Tips
Epoxy Injection Ports with Caps SealBoss

Epoxy Injection Preparation Tips – Installing Surface Mount Tri-Base Ports

Epoxy Injection is a low pressure crack filling solution where all sides of the crack are sealed and structurally glued together with a high strength low viscosity Epoxy Resin.

To prep for injection, the crack must be cleaned with a wire brush and all dust removed. Any surface contaminants, such as oils or paints, must be removed for the epoxy paste-over to bond properly. If available, use clean  compressed air to remove any dust and debris. For best results perform epoxy injection preparation when the crack and surface are dry. Any water seeping from the crack should be stopped prior to epoxy injection. For sealing water bearing cracks click here.

Once the surface is cleaned, the Surface Mount Epoxy Injection Ports are installed directly over the crack 6” – 8” (15-20 cm) apart. The finer the crack, the narrower the spacing should be.

Shown in this example are standard surface mounted Tri-Base ports, however corner ports and ½” drill in ports are available for specific applications.

Tri-Base Ports are mounted by placing epoxy on each of the three tabs on the base of the port. Once ports are placed, the non-sag paste is applied to both sides of the wall, sealing the crack.

When applying paste, the mixed material should be applied generously at roughly 1/8” (3-4 mm) thickness, and mounded up around each port to approximately 1/4″ (6-7 mm) thick or more using a putty knife or other suitable tool. The paste-over should be a minimum of 1 inch (3 cm) wide along the crack. If the paste is not applied thick enough it may crack and epoxy will escape during injection, preventing proper penetration and epoxy flow within the crack itself. Note: The length of time needed for the epoxy paste to fully cure varies with ambient and substrate temperature.

“ Once ports are placed, the non-sag paste is applied  at roughly 1/8” thickness and mounded up around each port. If the paste is not applied thick enough it may crack open and epoxy will escape during injection. “

SealBoss Technical Support Team

After the surface paste has hardened, structural strength epoxy resin can be injected starting at the lowest port on the crack, for horizontal or lateral cracks start on one side and work your way over.

Because the crack has been sealed on both sides, the next port in line will need to have the cap removed to allow the displaced air to escape. Once the Epoxy resin can be seen escaping from that next port injection stops, the applicator is disconnected from the injected port and the port is capped.

The applicator is then connected to the next port and the process is repeated. Once the crack has been fully injected and the Epoxy resin has cured, ports and paste can be ground off for aesthetics.

Epoxy does not Flow as Expected – Troubleshooter

  • Injected crack is not continuous or the area being injected is saturated
  • Crack is blocked by debris or cured epoxy paste
  • Surface mount port does not align with the crack
  • Epoxy has cured in injection nozzle, port or crack
  • Epoxy resin viscosity too high

Epoxy injection is an efficient and economical method of repairing cracks in structural concrete walls, slabs, columns and piers.  If applied in compliance with all recommendations and specifications, high strength epoxy is capable of restoring  concrete  structures to their strength prior to crack development.

If at any time during your epoxy injection preparation and any other repairs you encounter issues that can’t be resolved, please call us here at SealBoss for support – 714-662-4445. Your technical representative will gladly be of assistance.

At SealBoss, we offer full system solutions for Structural Epoxy Injection Repairs including Electric and Pneumatic Pumps, various Ports, Epoxy Resins, Paste and Cartridge System.

Contact Your SealBoss ® Technician

Parking Garage Waterproofing

Parking Garage Waterproofing

Injection Technology for Parking Garage Infrastructure Maintenance

Introduction:

Below-grade parking garages and above-grade garages are vital components in urban infrastructures, particularly in densely populated areas where surface parking is scarce. These garages provide a crucial solution for parking needs but are inherently prone to water leaks, leading to serious structural integrity issues.

Commercial parking garages, whether situated above or below ground, face a significant risk of water damage. The primary construction material, concrete, is naturally prone to developing shrinkage and stress cracks over time. Additionally, concrete’s porous nature, combined with the existence of construction and cold joints, creates potential pathways for water to penetrate. This infiltration of water can trigger various issues, notably the weakening of the concrete structure and the corrosion of embedded steel reinforcement bars (rebar).

Such deterioration not only compromises the structural integrity of the garage but also leads to escalated maintenance needs and potential safety hazards.

The consequences of such leaks and deterioration extend beyond mere inconvenience, posing safety risks, incurring costly repairs, and diminishing property values.

This article outlines common challenges of waterproofing these above-grade and subterranean structures, outlining the detrimental effects of water on concrete, strategies for early detection of structural compromises, and both immediate and long-term actions for maintaining the structural integrity and safety of these essential facilities.

Polymer Grout Injection Water Stop: The Final Line of Defense

Polyurethane grout injection plays a crucial role in parking garage waterproofing, especially in areas prone to leaks. This material provides a robust solution for sealing and protecting against water infiltration. When integrated into maintenance plans, it acts as a formidable barrier against moisture-related damages.

Polymer polyurethane and acrylate grouting include multiple repair techniques such as:

  • Crack Injection
  • Joint Injection
  • Conduit & Pipe Penetration Sealing
  • Curtain Wall Grouting
  • Soil permeation, compaction, consolidation, and stabilization grouting

Polymer Grout for Parking Structure Waterproofing

The Detrimental Effects of Water on Concrete Structures

Water migration in concrete parking garages can lead to corrosion, compromising the structural strength of the concrete, increasing the likelihood of further cracking, spalling, and in severe cases, complete structural failure. These issues not only present significant safety hazards but also accelerate the need for increasingly extensive repairs.

Recognizing the Signs of Structural Compromise

Early detection of water-related damage is critical for the longevity of parking structures. Key indicators include cracking, spalling, efflorescence (a greyish white, powdery substance indicating water movement within concrete), and rust stains on concrete surfaces. These signs point to potential rebar corrosion and overall weakening of the concrete structure.

Immediate and Long-Term Waterproofing Actions

Effective waterproofing requires both immediate interventions and long-term strategies.

Immediate actions often include sealing leaks with polyurethane polymer grout or acrylate grout injection and allowing for additional drainage to prevent water accumulation.

Long-term measures involve regular structural inspections and the development of comprehensive maintenance plans, encompassing routine cleaning of drains and re-application of waterproofing materials.

Protecting Investment and Public Safety

The integrity of below-grade parking garages is crucial for the safety of its users and the preservation of asset value. Stakeholders need to understand the impacts of water damage and adopt proactive strategies to mitigate risks. This approach helps extend the lifespan of parking structures, reduces maintenance costs, and ensures a safe, functional environment for users.

Maintenance of Drainage Systems

Effective drainage is paramount in preserving the structural integrity of parking garages. Poor drainage can lead to water ponding, increasing slip-and-fall risks, and accelerating concrete deterioration. Maintaining an efficient drainage system is thus essential for avoiding frequent and costly repairs.

Contractors tasked with improving drainage should focus on optimizing the existing system. This involves evaluating the system’s effectiveness, cleaning drains, removing debris, and recommending a schedule for regular inspections and ongoing maintenance.

While improving drainage systems may require an upfront investment, the long-term benefits, including reduced maintenance costs, structural preservation, minimized safety risks, and enhanced operational efficiency, are substantial.

Combating Corrosion

Water migration of any source, including groundwater, rain water and sprinkler runoff,  and environmental factors like minerals and vehicle emissions can significantly corrode concrete and metal components. Polymer grout injection, when correctly applied, effectively seals against these elements, prolonging the garage’s structural integrity.

Cost Considerations and Long-Term Value

Investing in polymer grout application, including hydro-active foam, polymer gels and resins, is cost-effective in the long run, offering benefits such as reduced repair costs, extended lifespan of the garage, enhanced safety, and increased property value.

Complementing Polymer Grout Technology with Other Preventative Measures

A comprehensive corrosion prevention strategy can include additional measures like proper ventilation, regular cleaning, and the application of specialized coatings and sealants, alongside polyurethane grout injection methods.

Regular inspections and proactive maintenance are key to sustained effectiveness in corrosion prevention. Any signs of new corrosion should be promptly addressed to maintain the structure’s integrity.

The Importance of a Comprehensive Corrosion Prevention Strategy

A holistic approach to combating environmental corrosion is essential for the long-term success of waterproofing efforts. This strategy should encompass quality application of polyurethane grout and integration into a broader corrosion prevention plan.

Sealing of Gaps and Spaces Around Electrical Conduits and Pipes

Moisture poses significant risks to electrical systems within parking garages, potentially leading to hazards such as short circuits and electrical fires. Ensuring electrical safety requires a multifaceted approach that can combine polyurethane grout application with other comprehensive safety measures. This strategy is vital for reducing the risks associated with water infiltration.

Polyurethane grout is instrumental in mitigating these risks by effectively sealing areas around electrical installations and sealing of leaking conduits and the sealing of other openings in the structure such as annular spaces and gaps around drainage pipes.

The initial investment in polyurethane grout application for electrical safety and the sealing of conduit and pipe penetrations pays off in the form of reduced maintenance costs, enhanced safety, and operational continuity. Electrical, conduit, and pipe penetration safety in parking garages should include regular inspections and maintenance.

Conclusion

Waterproofing below-grade parking garages is a critical aspect of urban infrastructure maintenance. By understanding the challenges, recognizing the signs of damage, and implementing both immediate and long-term waterproofing strategies, owners and stakeholders can protect their investments, ensure public safety, and maintain the structural integrity of these essential facilities.

Regular maintenance, combined with the strategic use of preventative and repair materials like polyurethane grout, forms the cornerstone of effective waterproofing and corrosion prevention.

For specialized solutions, consulting with the waterproofing experts at SealBoss Corp. is recommended to ensure that your parking garage remains safe, functional, and valuable for years to come.

Related Links

Structural Parking Garage Repairs

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Parking Garage Crack Injection | Leak Sealing Repair

Parking Garage Crack Injection

Structural and Leak Sealing Repairs

Introduction:

In the realm of parking garage crack injection repair, the use of specific injection products for waterproofing and structural crack repair is pivotal.

For leak sealing, polyurethane foam resins, hydrophilic gels, and acrylate / acrylic gels are commonly employed. These resins, when injected, either react with water to form a foam that expands or create a gel product respectively, filling voids and sealing against further water ingress. This method not only prevents water penetration but also adds to the structural integrity of the parking facility.

On the other hand, for structural strength crack injection, epoxy resins are predominantly used. These resins are known for their high-strength bonding capabilities, effectively sealing cracks and restoring the concrete’s original strength. Epoxy resins are particularly advantageous in load bearing environments, providing strength and restoring the concrete’s structural integrity.

Both types of injection product groups are crucial in extending the lifespan of parking structures, ensuring they remain safe and functional for daily use.

Parking Garage Crack Injection Technology

For over three decades, SealBoss Crack Injection Systems have been at the forefront of providing effective solutions for structural repairs and sealing leaks in cracks and joints within parking garage structures. These systems have proven successful in not only preventing water ingress but also in preserving the integrity and functionality of parking facilities.

Parking Garage Crack Injection Leak Sealing Repair

Parking Garage Crack Injection Leak-Seal RepairInjection of concrete parking structure in St. Louis, Missouri using the SealBoss Water Stop System

How to Seal Leaks in Voids, Cracks, Joints, and Seal Around Beams

In a technical support role for a leading infrastructure repair company, the job often involves providing assistance to clients on a wide array of repair projects. These projects range across a diverse spectrum, including concrete repair, waterproofing, slab lifting, soil stabilization, and permeation grouting.

Recently, there was an instance of providing consultation to a contractor. The focus was on addressing water leaks by injecting materials into voids, cracks, joints, and beam pockets that had previously been treated with mastic grout.

The area where the leaks persisted were directly below the sidewalk where the concrete meets the asphalt driveway.  After inspecting the above ground conditions closely it was determined that the main source of the water intrusion were gutter downspouts. There were no drains installed to manage the directional flow of rainwater away from the structure.

Now that the source and path of water ingression had been established, polyurethane pressure injection of the affected areas was confirmed to be the correct solution to seal the leaks. 

The first areas that needed to be sealed were leaking beam pockets which had been previously filled with a mastic patch grout. Over a 30 year period there had been multiple previous attempts by various contractors to repair the leaking areas. No records were available on the various works that had been performed.

It was decided to inject through the wall to the back side of the structure to cut off any water before it could find its way into the beam pockets. This method combines void fill and permeation grouting as product is injected beyond the structure into a space that in this instance is confined by concrete / steel, asphalt and dirt. As the foam disperses under pressure injection and during expansion, it partially migrates / permeates also into the dirt further enhancing the ability to seal the void.

Using two strategically placed SealBoss Evolution 13-100 AL packers, the contractor injected 1510 Water Stop Foam, catalyzed with 10% 15x Accelerator,  at several intervals, permitting the resin to expand to a dense foam creating a seal and protecting the beam pocket from any water intrusion from behind the wall. 

The injection process was monitored from the inside and outside and the contractor stopped injection once air bubbles and water were observed coming up through the asphalt driveway. Expanding foam displaced water in the affected area. Injection was continued at a slow rate until water displacement  finished and increasing resistance indicated full penetration.

Next, the contractor injected all visible and leaking cracks some of which at one point had been injected with a structural / rigid epoxy which had failed. Reason of epoxy failure was determined as either lack of bond due to actively leaking cracks during epoxy injection and/or failure due to crack movement such as contraction and expansion. Polyurethane injection is the preferred method to address actively leaking and water bearing cracks, especially in areas where structural repairs are not necessary. The two foot thick wall was injected with 1510 leak-seal foam in intervals till the crack showed refusal of the resin.

Epoxy Versus Polyurethane Comparison – click here.

On-site support from knowledgeable and experienced technical reps is available upon request, I personally cover from North Dakota and Minnesota down through Texas.  Call us with any questions, we look forward to helping you find a solution.

Materials and Tools Used

Related Articles

Structural Parking Garage Repairs with High Strength Epoxy Resins

Learn More

Please don’t hesitate to call us at 714-662-4445 with any questions, or request to be contacted here, we look forward to helping you find a solution. On-site support from knowledgeable and experienced technical reps is available upon request.

Check out our Leak Sealing Repair Kits.

  • Polyurethane Grout Injection Pump
  • Polyurethane Foam Injection Pump
  • Easy To Use
  • Easy To Cean
  • Easy To Maintain
  • Modular, Compact &
  • Sturdy Design
  • Single Component
  • Electric Drill Operated
  • Heavy Duty For Daily Use
  • Pressure Gauge, Hose Set, Hopper Included
  • Recommended For Beginners & Injection Pros
  • > 5000 PSI Injection Pressure Possible
Contact Your SealBoss ® Technician

SealBoss Swell Caulk Joint Sealer

SealBoss Swell Caulk Joint Sealer

Concrete Joint Sealing and Sheet Piling Caulk Applications

Introduction

SealBoss Swell Caulk Joint Sealer is a high-performance, single-component, hydrophilic, gun-grade waterstop caulk specifically designed to create a reliable and durable hydro-active compression seal across a spectrum of construction scenarios.

Diverse Applications of SealBoss Swell Caulk Joint Sealer

SealBoss Swell Caulk Joint Sealer is versatile and can be utilized in a wide range of applications.

  • Construction joints
  • Pipe penetrations
  • Manhole connections
  • Precast segments
  • Cold joints
  • Tunnel segment joints
  • Sheet Pile applications
  • Poured wall and other concrete joints 

Designed for adaptability, this sealer is compatible with both smooth and textured surfaces. Upon curing and swelling in the presence of moisture or water, SealBoss Swell Caulk Joint Sealer effectively creates a compression seal, providing a long-lasting, watertight barrier. The optimized expansion rate ensures that no damage is inflicted on fresh concrete during the sealing process.

Sheet Pile Applications

As a recommended sheet pile interlock seal, SealBoss Swell Caulk Joint Sealer is designed to be applied in an uninterrupted band, gunned into the female sheet pile knuckle interlock before driving the sheet piles. This ensures a secure and watertight seal between sheet pile interlocks, preventing water infiltration and enhancing the overall integrity of the structure.

Adhesive for SealBoss Swell Tape Applications

Furthermore, SealBoss Swell Caulk Joint Sealer also serves as a recommended adhesive for the SealBoss Swell Tape joint waterstop system. This versatile and efficient system combines the strengths of both the Swell Caulk and Swell Tape to provide a comprehensive, watertight solution for diverse construction applications.

Usage Recommendations

SealBoss Swell Caulk Joint Sealer is recommended for a variety of sealing applications, including:

  • Construction joints
  • Pipe and steelwork penetrations through walls and floor slabs
  • Around all types of penetrations and construction joints
  • Construction joints in cable ducts and other utility installations

Product Benefits

SealBoss Swell Caulk Joint Sealer offers numerous advantages over other joint sealing solutions, such as:

  • One-part formulation: This product is easy and fast to apply, reducing labor and time costs
  • Highly economical: SealBoss Swell Caulk Joint Sealer is a cost-effective alternative to other joint sealing systems
  • Versatile solution: This joint sealer is suitable for a wide range of applications and details, making it a go-to choice for various construction projects
  • Optimized expansion rate: The carefully formulated expansion rate ensures no damage to fresh concrete during the sealing process
  • Permanently water-resistant: This product maintains its water resistance through wet and dry cycles, ensuring a long-lasting seal
  • Good adhesion to various substrates: SealBoss Swell Caulk Joint Sealer adheres well to a range of construction materials, providing a secure seal

Conclusion

SealBoss Swell Caulk Joint Sealer is an innovative and environmentally friendly solution for various construction applications, delivering a reliable and durable hydro-active compression seal.

With its optimized expansion rate, versatility, and ease of application, this product is an ideal choice for sealing construction joints, pipe penetrations, manhole joints, precast segments, and sheet pile interlocks, among other applications.

Incorporating SealBoss Swell Caulk Joint Sealer in your construction projects ensures a high-quality, watertight barrier that contributes to the longevity and overall performance of your structures. By integrating this innovative product into their projects, contractors and engineers can enjoy the confidence of having a high-quality, watertight barrier that ensures the durability and overall performance of their structures. 

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SwellCaulk Construction Joint Sealant – Hydrophilic Swelling Waterstop Cartridges | Sausages

SwellCaulk Construction Joint Sealant
Hydrophilic Swelling Waterstop Cartridges & Sausages

SealBoss SwellCaulk Construction Joint Sealer

  • Solvent free, pliable gungrade mastic
  • Adheres to concrete, PVC, HDPE, steel, fiberglass
  • Unconfined expansion 200-350 %
  • Flexible product for irregular surfaces
  • Easy application
  • Adhesive for SealBoss ® SwellTape
SealBoss SwellCaulk Construction Joint Sealer

SwellCaulk mastic is a one-component, grey, polyurethane-based, elastic, hydro-swelling caulk, supplied in cartridges and sausages, for the sealing of expansion and construction joints and around pipe penetrations. SwellCaulk swells in the presence of moisture. Curing time is dependent on temperature and humidity conditions.

Inquire more about the SealBoss Cartridge System when you call us here at SealBoss.
Chris Coderre
Regional Sales Manager
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Soil Stabilization in Cold Weather

Soil Stabilization in Cold Weather

Best Practices and Tips

Solid Ground, Even When It’s Cold Around: Expert Tips for Soil Stabilization in Cold Weather

As the cold season approaches and temperatures begin to plummet, the challenges of soil stabilization in cold weather become more pronounced.

However, with the right precautions and techniques, it is entirely possible to achieve effective soil stabilization even in low temperature conditions. In this article, we provide some essential tips and best practices for soil stabilization with SealBoss 1570 / 1570 during the colder months.

Avoid Working in Frozen Ground
The primary consideration when thinking about soil stabilization in cold weather is the state of the ground. If the water table is frozen, it is a clear indicator that the soil is too. Frozen soil lacks the permeability required for the effective penetration of polymer resin into the soil soil. Attempting stabilization on such ground would not only be ineffective but also a waste of valuable materials. In such scenarios, it is advisable to wait for more favorable conditions.

Condition Your Equipment and Materials for Soil Stabilization in Cold Weather
Cold weather can significantly affect the performance of your SealBoss soil stabilization materials and equipment. To ensure optimal results:

  • Store in a Heated Environment: Materials and equipment should be stored in a heated environment overnight. For instance, SealBoss Polyurethane Grout should always be maintained above 60 degrees. Cold materials tend to react slower and increase in viscosity.

  • Drums and Smaller Pails: Drum band heaters and heated drum mats are excellent tools to ensure your product remains at the optimal temperature during winter soil stabilization applications. However, always exercise caution to avoid overheating the polymers. For applicators working with smaller pails, it is advisable to keep both materials and equipment in a heated, insulated space until they are needed. Portable heaters can help sustain a warm atmosphere, ensuring the materials remain at optimal temperatures. Additionally, consider using electric pail heaters, which are specifically designed to keep resins at their ideal temperature for application.

  •  Speeding Up Reaction Time:  In situations where the material reacts too slowly, incorporating a higher percentage of SealBoss 15X Accelerator can effectively accelerate the reaction time.

  • Heated and Unheated Pumping Equipment: For those utilizing advanced heated equipment, it is common for the machinery to maintain a temperature that’s approximately 35-45 degrees above the ambient external temperature. Many of the more robust foam pumps come standard with built-in electric heaters. If your pump lacks this heating feature, investing in an electric radiator heater can be a wise choice.

Conclusion
Cold weather doesn’t have to halt your soil stabilization efforts. By ensuring the ground is not frozen and properly conditioning your materials and equipment, you can achieve successful soil stabilization even in cold conditions. If you have any queries or need further assistance, feel free to reach out to us at 714-662-4445.

Contact Your SealBoss ® Technician

Polymer Soil Stabilization

The world of civil engineering is no stranger to the trials posed by unstable soils. From erosion and improper compaction to the effects of freeze-thaw cycles and the decomposition of organic materials, these factors can seriously compromise the structural integrity of any project. The result? Soils that shift and refuse to stay anchored, posing significant risks to structures and their foundations. For geotechnical engineers, the challenge has always been to find innovative solutions that not only reinforce the ground but also restore its ability to bear loads effectively.

Polymer soil stabilization, a cutting-edge soil injection system turn the tables on unstable terrains. Soils that were loose and unmanageable are transformed into cohesive, fortified masses. How it works: Polymeric resins, with their unique properties, seep into porous soils, filling gaps and compacting even the most stubborn terrains. This not only halts the processes of subsidence and erosion but also prevents the migration of fine particles. SealBoss offers polymer soil stabilization solutions that meet the highest industry standards.

Polymer Soil Stabilization

A Modern Solution to Age-Old Challenges

The world of civil engineering is no stranger to the trials posed by unstable soils. From erosion and improper compaction to the effects of freeze-thaw cycles and the decomposition of organic materials, these factors can seriously compromise the structural integrity of any project. The result? Soils that shift and refuse to stay anchored, posing significant risks to structures and their foundations. For geotechnical engineers, the challenge has always been to find innovative solutions that not only reinforce the ground but also restore its ability to bear loads effectively.

Polymer soil stabilization, a cutting-edge soil injection system turn the tables on unstable terrains. Soils that were once loose and unmanageable are transformed into cohesive, fortified masses. How it works: Polymeric resins, with their unique properties, seep into porous soils, filling gaps and compacting even the most stubborn terrains. This not only halts the processes of subsidence and erosion but also prevents the migration of fine particles. SealBoss offers polymer soil stabilization solutions that meet the highest industry standards.

The Mechanics Behind Polymer Foam Stabilization:

  • Permeation and Matrix Formation: The polymers permeate through loose sediments, binding them together into a cohesive matrix forming a solid structure.
  • Erosion Control and Water Displacement: By displacing water from areas affected by erosion, they prevent further deterioration of the soil.
  • Void Filling and Void Management: Polymers effectively fill spaces left by decomposed organic matter or resulting from inadequate soil compaction.
  • Strengthening and Adhesion: Their unique ability to adhere to soil particles ensures the creation of a fortified substrate.

Performance Highlights of Polymer Soil Stabilization:

Polymer soil stabilization efficiently treats unstable soils in-situ, eliminating the need for excavation. These polymers compact treat loose or unstable soils, enhancing their structural strength and offering long-term stabilization. By permeating loose sediments, displacing water from eroded areas, and filling voids, they create a fortified soil matrix that resists erosion and subsidence.  Additionally, NSF/ANSI/CAN 61 certification of the specific polymer foam resins ensures safety for potable water contact, emphasizing both their efficacy and environmental commitment. Geotechnical Engineers, kindly reach out to our technical team for detailed specification guidance and assistance.

Related Links:

SealBoss Stainless Steel Grout Injection Needles
Polymer Injection Needles

Stainless Steel Injection Needles

SealBoss Injection Needle for specialty grouting applications and product delivery into soil substrate, through small holes, Oakum Soakum Injection Technique and more. Suitable for PU, EP, Polyacrylate, and Silicate grouts.

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Waterproofing Polyurethane NSF

waterproofing polyurethane nsf

Waterproofing Polyurethane - NSF

Potable Water Contact
Certified

About NSF / ANSI / CAN 61 Certification

Regulators, Architects,  Specifiers, Product Applicators and Contractors request and rely on products tested and certified according to  NSF / ANSI / CAN 61 standards for potable/drinking water contact.

Certification is your assurance that the product has been tested by a respected independent certification and listing organization.

NSF/ANSI 61: Drinking Water System Components – Health Effects is an American National Standard that establishes minimum health-effects requirements for the chemical contaminants and impurities that are indirectly imparted to drinking water from products, components and materials used in drinking water systems.

SealBoss Waterproofing Polyurethane Systems
 – Foams and Gels for Injection –

Waterproofing Polyurethane NSF – Due Diligence

Strict standards – set by the National Sanitation Foundation – provide for the reduction of adverse effects from products that come in contact with potable water.

In a time when the access to clean and pure drinking water is not only crucial but also often a limited resource, it is vital to ensure the safety and quality of any products that interact with potable water.

The National Sanitation Foundation (NSF), in collaboration with the American National Standards Institute (ANSI), has set rigorous standards to safeguard public health and the environment. These standards ensure that structures like water treatment plants and containment units use only approved products that won’t compromise the quality of our drinking water. SealBoss, a trusted name in the industry since 1988, aligns with the NSF/ANSI/CAN standards by offering certified products. 

Structures such as water treatment plants, water containment structures, and other related structures should be serviced and repaired with approved products that are considered safe in contact with potable water and will not leach contaminants to the drinking water that can cause health effects and regulatory problems.

The National Sanitation Foundation (NSF) is an independent agency for public health standards and certification programs to protect food, water, and the environment. The American National Standards Institute (ANSI) is a private non-profit organization that oversees the development of  consensus standards for products, services, processes and systems in the United States.

Certification to NSF/ANSI/CAN 61 ensures that the product meets the regulatory requirements for the U.S. and Canada, and for other countries that adopt the standards.

Waterproofing Polyurethane NSF/ANSI/CAN 61 testing is for products with drinking water contact. Test certification determines that contaminants are below the maximum levels allowed to be considered safe. Products are subjected to rigorous testing to receive NSF approval. 

SealBoss has been providing powerful and industry leading polyurethane polymer systems for professional and painless waterproofing procedures since 1988 — proven system solutions that empower the contractor to achieve economic and timely results for the project at hand.

For many projects, NSF approval is an essential requirement. Government agencies such as the EPA may be involved in certain projects and guidelines must be strictly followed. The Safe Drinking Water Act (SDWA) was established to protect the quality of drinking water in the U.S. This law focuses on all waters designed for drinking use, whether from above ground or underground sources. With the NSF/ANSI/CAN standards, specifiers, engineers, and contractors can confidently choose certified products. 

Waterproofing Polyurethane NSF – SealBoss NSF/ANSI/CAN Certified Product Systems and Solutions

In the quest for clean and safe drinking water, the role of stringent standards and trusted products cannot be overstated. SealBoss’s commitment to upholding the highest standards set by NSF/ANSI/CAN is a testament to their dedication to public health and environmental safety.

Choose approved and cost-effective products from the SealBoss polyurethane polymer waterproofing line. The following SealBoss polyurethanes are NSF/ANSI certified for contact with drinking water.

SEALBOSS-1510
SealBoss1510
SEALBOSS-1570-LV-SMALL
SealBoss1570
SEALBOSS-1570-LV-SMALL
SealBoss 1570LV
SEALBOSS-FLEXGEL-SMALL
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Irrigation District Canal Sealing

Irrigation District Canal Sealing

Injection Technologies for Irrigation District Canal Sealing

Introduction:

Irrigation canals are the lifelines of agriculture, channeling water across vast landscapes to nourish crops and sustain farming operations. Yet, the integrity of these canals is under constant threat from leaks and seepage, challenges that not only compromise water efficiency but also the very foundation of our agricultural infrastructure. In response to these challenges, innovative solutions such as polyurethane grout injection and grout-impregnated oakum applications have emerged as effective methods for canal sealing and repair.

Polyurethane grouts, oakum, and injection lance technologies represent significant advancements in the sealing and maintenance of irrigation district canals, addressing both traditional challenges and modern needs.

Polyurethane grout, with its expansive properties, offers a dynamic solution by filling cracks and voids with a durable foam that cures into a watertight seal, reinforcing the structural integrity of canals and minimizing water loss.

Oakum, a fibrous material impregnated with grout, provides a versatile and environmentally friendly option for sealing irregular or wide cracks, combining the resilience of natural fibers with the sealing power of modern grout.

The injection lance technique, used in both curtain and probe grouting, allows for precise application of materials, targeting specific seepage paths and ensuring a comprehensive barrier against water loss. Together, these methods enhance the efficiency of water delivery systems, safeguard the structural stability of irrigation canals, and contribute to the sustainability of agricultural practices by conserving water and reducing maintenance costs.

Polymer Grout Systems for Irrigation District Canal Sealing

The Challenge of Leaking Canals

The network of irrigation canals that crisscross agricultural regions is vast and complex. Managed by various entities, including the Bureau of Reclamation, this infrastructure spans thousands of miles and is crucial for the delivery of water to farmlands. However, the aging of these canals, combined with natural and mechanical damages, presents a continuous battle against leaks and seepage. Such issues not only lead to water loss but also pose significant risks to the structural integrity of canals, potentially resulting in erosion, sinkholes, and even catastrophic breaches that can have far-reaching impacts on agriculture and nearby communities.

Advanced Solutions for Irrigation District Canal Sealing

Polyurethane Grout Injection

Polyurethane grout injection stands out as a modern solution for addressing irrigation canal leaks. This method involves injecting a liquid polymer, which expands upon contact with moisture, into cracks and voids, thereby creating a durable, watertight seal. The rapid curing time of polyurethane grout minimizes downtime in water delivery, and its flexibility allows the structure to accommodate future movements, significantly reducing the likelihood of recurrent leaks.

Using NSF Drinking Water Contact Certified Polyurethanes

NSF-approved polyurethane grouts are essential in irrigation canal sealing because they meet stringent safety standards by the National Sanitation Foundation (NSF) and the American National Standards Institute (ANSI). This certification ensures these materials are safe for use in environments in contact with potable water, preventing contamination. SealBoss NSF/ANSI/CAN 61 Certified Products undergo rigorous testing to ensure they do not leach harmful contaminants, making them a reliable choice for maintaining the purity of water systems and complying with regulatory requirements for public health and environmental protection.

Addressing Seepage with Curtain and Probe Grouting

In addition to direct crack sealing, addressing pervasive seepage is critical for maintaining the functionality and integrity of irrigation canals. Techniques such as curtain and probe grouting play a crucial role in this context. Curtain grouting involves creating a grout barrier along the canals wall to block water pathways into the soil, while probe grouting with injection lances targets specific seepage paths, allowing for precise application and minimal environmental disturbance.

Steel Injection Lances, tailored for specialty grouting applications, facilitate the delivery of various polymer solutions directly into the soil. Their primary function is to inject these polymers deep into the soil to enhance its properties. By doing so, they significantly increase the soil’s strength, decrease its permeability, and improve its overall stability, making them indispensable tools for polymer leak sealing and soil stabilization efforts.

Sealing Joints in Concrete Canals

Concrete-lined canals face the challenge of leaking panel joints. SealBoss 1510 Water Stop Foam, used in conjunction with SealBoss Oakum, provides an effective solution for sealing these joints. The combination of these materials forms a water-impermeable barrier, ensuring the longevity and functionality of lined canal systems.

Grout-Impregnated Oakum

Grout-impregnated oakum represents a blend of traditional and modern repair techniques. Utilizing SealBoss Oakum—a fibrous material derived from old hemp ropes—saturated with specially formulated grout, this method can effectively be used to seal wider cracks and seals cracks and joints in irrigation canals. The natural flexibility of oakum, combined with the strength of the grout, offers a resilient barrier against water seepage, making it especially suitable to seal irregular and wide cracks, as well as leaking joints.

Soil Cavity Filling and Sealing

The stability and functionality of irrigation canals are compromised not only by the effects of soil erosion and washouts but also by the presence of wildlife, which presents unique and significant challenges.

Animals like gophers, muskrats, and beavers can create tunnels and burrows in canal berms, potentially leading to significant water loss and instability. Sealing these wildlife burrows with quick expanding SealBoss polyurethane foam grout not only prevents water leakage but also deters animals from re-establishing their burrows, thereby protecting the canal and adjacent agricultural lands from unintended water damage.

The Importance of Professional Expertise

While some maintenance tasks pertaining irrigation district canal sealing can be handled through do-it-yourself approaches, the complexity of canal repair often necessitates professional expertise. Companies like SealBoss offer comprehensive guidance and technical support tailored to the unique challenges of canal maintenance. Their referrals to experienced contractors ensure that repair projects are executed effectively, safeguarding this critical infrastructure against the myriad challenges it faces.

Conclusion

The sustainability of our agricultural system relies heavily on the integrity of irrigation canals. Through the application of advanced sealing techniques and materials, combined with professional expertise, we can ensure the efficient delivery of water to farmlands, preserving the foundation of agricultural productivity and environmental stewardship for future generations.

Related Links

Structural Irrigation Canal Concrete Repairs

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