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Parking Garage Waterproofing

Parking Garage Waterproofing

Injection Technology for Parking Garage Infrastructure Maintenance

Introduction:

Below-grade parking garages and above-grade garages are vital components in urban infrastructures, particularly in densely populated areas where surface parking is scarce. These garages provide a crucial solution for parking needs but are inherently prone to water leaks, leading to serious structural integrity issues.

Commercial parking garages, whether situated above or below ground, face a significant risk of water damage. The primary construction material, concrete, is naturally prone to developing shrinkage and stress cracks over time. Additionally, concrete’s porous nature, combined with the existence of construction and cold joints, creates potential pathways for water to penetrate. This infiltration of water can trigger various issues, notably the weakening of the concrete structure and the corrosion of embedded steel reinforcement bars (rebar).

Such deterioration not only compromises the structural integrity of the garage but also leads to escalated maintenance needs and potential safety hazards.

The consequences of such leaks and deterioration extend beyond mere inconvenience, posing safety risks, incurring costly repairs, and diminishing property values.

This article outlines common challenges of waterproofing these above-grade and subterranean structures, outlining the detrimental effects of water on concrete, strategies for early detection of structural compromises, and both immediate and long-term actions for maintaining the structural integrity and safety of these essential facilities.

Polymer Grout Injection Water Stop: The Final Line of Defense

Polyurethane grout injection plays a crucial role in parking garage waterproofing, especially in areas prone to leaks. This material provides a robust solution for sealing and protecting against water infiltration. When integrated into maintenance plans, it acts as a formidable barrier against moisture-related damages.

Polymer polyurethane and acrylate grouting include multiple repair techniques such as:

  • Crack Injection
  • Joint Injection
  • Conduit & Pipe Penetration Sealing
  • Curtain Wall Grouting
  • Soil permeation, compaction, consolidation, and stabilization grouting

Polymer Grout for Parking Structure Waterproofing

The Detrimental Effects of Water on Concrete Structures

Water migration in concrete parking garages can lead to corrosion, compromising the structural strength of the concrete, increasing the likelihood of further cracking, spalling, and in severe cases, complete structural failure. These issues not only present significant safety hazards but also accelerate the need for increasingly extensive repairs.

Recognizing the Signs of Structural Compromise

Early detection of water-related damage is critical for the longevity of parking structures. Key indicators include cracking, spalling, efflorescence (a greyish white, powdery substance indicating water movement within concrete), and rust stains on concrete surfaces. These signs point to potential rebar corrosion and overall weakening of the concrete structure.

Immediate and Long-Term Waterproofing Actions

Effective waterproofing requires both immediate interventions and long-term strategies.

Immediate actions often include sealing leaks with polyurethane polymer grout or acrylate grout injection and allowing for additional drainage to prevent water accumulation.

Long-term measures involve regular structural inspections and the development of comprehensive maintenance plans, encompassing routine cleaning of drains and re-application of waterproofing materials.

Protecting Investment and Public Safety

The integrity of below-grade parking garages is crucial for the safety of its users and the preservation of asset value. Stakeholders need to understand the impacts of water damage and adopt proactive strategies to mitigate risks. This approach helps extend the lifespan of parking structures, reduces maintenance costs, and ensures a safe, functional environment for users.

Maintenance of Drainage Systems

Effective drainage is paramount in preserving the structural integrity of parking garages. Poor drainage can lead to water ponding, increasing slip-and-fall risks, and accelerating concrete deterioration. Maintaining an efficient drainage system is thus essential for avoiding frequent and costly repairs.

Contractors tasked with improving drainage should focus on optimizing the existing system. This involves evaluating the system’s effectiveness, cleaning drains, removing debris, and recommending a schedule for regular inspections and ongoing maintenance.

While improving drainage systems may require an upfront investment, the long-term benefits, including reduced maintenance costs, structural preservation, minimized safety risks, and enhanced operational efficiency, are substantial.

Combating Corrosion

Water migration of any source, including groundwater, rain water and sprinkler runoff,  and environmental factors like minerals and vehicle emissions can significantly corrode concrete and metal components. Polymer grout injection, when correctly applied, effectively seals against these elements, prolonging the garage’s structural integrity.

Cost Considerations and Long-Term Value

Investing in polymer grout application, including hydro-active foam, polymer gels and resins, is cost-effective in the long run, offering benefits such as reduced repair costs, extended lifespan of the garage, enhanced safety, and increased property value.

Complementing Polymer Grout Technology with Other Preventative Measures

A comprehensive corrosion prevention strategy can include additional measures like proper ventilation, regular cleaning, and the application of specialized coatings and sealants, alongside polyurethane grout injection methods.

Regular inspections and proactive maintenance are key to sustained effectiveness in corrosion prevention. Any signs of new corrosion should be promptly addressed to maintain the structure’s integrity.

The Importance of a Comprehensive Corrosion Prevention Strategy

A holistic approach to combating environmental corrosion is essential for the long-term success of waterproofing efforts. This strategy should encompass quality application of polyurethane grout and integration into a broader corrosion prevention plan.

Sealing of Gaps and Spaces Around Electrical Conduits and Pipes

Moisture poses significant risks to electrical systems within parking garages, potentially leading to hazards such as short circuits and electrical fires. Ensuring electrical safety requires a multifaceted approach that can combine polyurethane grout application with other comprehensive safety measures. This strategy is vital for reducing the risks associated with water infiltration.

Polyurethane grout is instrumental in mitigating these risks by effectively sealing areas around electrical installations and sealing of leaking conduits and the sealing of other openings in the structure such as annular spaces and gaps around drainage pipes.

The initial investment in polyurethane grout application for electrical safety and the sealing of conduit and pipe penetrations pays off in the form of reduced maintenance costs, enhanced safety, and operational continuity. Electrical, conduit, and pipe penetration safety in parking garages should include regular inspections and maintenance.

Conclusion

Waterproofing below-grade parking garages is a critical aspect of urban infrastructure maintenance. By understanding the challenges, recognizing the signs of damage, and implementing both immediate and long-term waterproofing strategies, owners and stakeholders can protect their investments, ensure public safety, and maintain the structural integrity of these essential facilities.

Regular maintenance, combined with the strategic use of preventative and repair materials like polyurethane grout, forms the cornerstone of effective waterproofing and corrosion prevention.

For specialized solutions, consulting with the waterproofing experts at SealBoss Corp. is recommended to ensure that your parking garage remains safe, functional, and valuable for years to come.

Related Links

Structural Parking Garage Repairs

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Dam Spillway Leak Sealed

Dam Spillway Leak Sealed

SealBoss 1510 Polyurethane Foam

SealBoss 1510 Leak Sealing Application

What is the Purpose of a Spillway in Dams?

A spillway serves a critical function in dam systems. Either incorporated into the dam’s structure or built adjacent to it, a spillway facilitates the controlled and secure discharge of surplus water downstream.

SB 1510 Polyurethane Foam in Dam and Spillway Leak Sealing: An Overview

Polyurethane foam, known for its superior adhesive properties and low viscosity, plays a pivotal role in sealing leaks in dams and spillways.

Its unique characteristics, superior adhesive properties and low viscosity, make polyurethane foam an optimal choice for addressing expansive cracks, joints, and gaps in concrete structures. Hydro-active foam penetrates deeply into these openings and crevices, efficiently arresting active and high-velocity water flow, while also filling the cavities to form a waterproof seal that impedes future water seepage.

The remediation process initiates by drilling holes around the leak-prone area within the concrete perimeter. Following this, specialized injection equipment introduces polyurethane foam through the installed injection packers in the drilled holes. Upon injection, the foam expands and fills the concrete voids, establishing a sturdy bond with the surrounding substrate. After curing, the foam evolves into a solid and durable repair, effectively sealing the water leak in the spillway. Polyurethane water stop foam injection offers an effective and economical solution for many dam spillway leak repairs.

Sealing Dam Spillway Leaks with 1510 Water Stop Foam: A Case Study

How to Seal a Dam Spillway Leaks with Hydro-Active Polymer Injection

SealBoss was enlisted to tackle the problem of leaking Cold Joints, a situation that had resisted repair through four prior methods. The caulking previously deployed to seal the joint had been compromised, leading to water erosion and diminished adhesion between the caulking and the concrete. As a result, water was infiltrating through the “V” notched joint at an increasingly concerning rate.

Preparation and Injection Procedure

The repair endeavors focused on sections with active water leaks – characterized by high velocity and volume – visible efflorescence, and loose caulking. Caulking removal was required to expose the cold joint.

In preparation for placing the mechanical packers, the contractor drilled holes. When water began flowing from these holes, it was clear the drill bit had successfully intercepted the joint.

At times, it may be beneficial to keep a drill hole unsealed initially, delaying the installation of the injection packer. This approach can serve as a pressure relief point, helping to alleviate hydrostatic pressure and regulate water flow.

In preparation for the injection procedure and to curb water flow, the Oakum Soakum Technique was employed to address the gushing leaks first. SealBoss 1500 Seal Oakum, soaked in SealBoss 1510 Water Stop Foam catalyzed with a significant amount of SealBoss 15x Accelerator for quick setting and curing, was inserted into the actively leaking crevices and held in place until cured.

After completing the oakum patching process, the next phase involved installing the injection packers. The 13-100 AL packers were set in place following the 1, 2, 3, 45 Degree Injection Guidelines, with a 14″ staggered vertical spacing and about 7″ on either side of the joint to avoid interfering with the rebar.

The injection procedure commenced from the lowest packer, using SealBoss P2002 pumping equipment to inject the catalyzed SealBoss 1510 Water Stop Foam. We suggest occasional injection pauses to let the resin expand and to reduce product wastage.

Success – Dam Spillway Leak Sealed

Through these measures, all the joints were successfully sealed, and active leaks were effectively addressed.

Conclusion

In summary, the usage of polyurethane foam, particularly SealBoss 1510 Water Stop Foam, has proven to be an effective and economical solution for dam and spillway leak sealing.

The method’s success lies in the foam’s ability to penetrate deep into the crevices and gaps, providing a robust, waterproof seal.

The above case study underscores how a strategic, methodical approach can result in successful sealing of active leaks, reaffirming the significance of this solution in the field of dam and spillway maintenance and repair. As we look forward, we can anticipate that such techniques will continue to evolve, further enhancing the efficiency and effectiveness of leak repair in dam spillways.

Contact Your SealBoss ® Technician

Dam Erosion and Sediment

Dam
Erosion and Sediment

Dam Erosion and Sedimentation Control
with Polyurethane Grout Injection Systems

Dam Erosion and Sedimentation Control with Polyurethane Grout Injection Systems

Introduction:

Erosion and sediment accumulation in dams can present great challenges, threatening the structural integrity and functionality of these important infrastructures. In the face of such risks, polyurethane grout emerges as a game-changer, offering a durable and versatile solution to tackle these problems. This article underscores the advantages of polyurethane grout for dam repair, highlighting its role in ensuring long-term safety and efficiency.

Polyurethane Grout for Erosion, Sediment, and Leak Control

Erosion: A Silent Threat to Dams

Erosion in concrete dams, as well as in earth dams, is more than a maintenance issue; it is a significant risk to their stability and safety. Water seeping through cracks, joints, and fissures gradually erodes concrete and soil, potentially leading to severe damage or failure. Addressing erosion is crucial for maintaining the dam’s structural integrity and ensuring its long-term viability.

Polyurethane Grout: An Answer to Dam Erosion Challenges

Polyurethane grout stands out as an effective solution to combat erosion. Its flexibility, as opposed to the rigidity of cementitious grouts for example, allows it to adapt to the dam’s natural movements without losing its sealing capabilities. Its quick curing time, hydro-active nature and water stop capabilities are a boon for minimizing operational downtime, especially in essential hydroelectric power generation or water supply dams. Versatile in use, including water stop crack injection, as well as soil stabilization, permeation and consolidation applications, polyurethane grout can be utilized in various dam types and scenarios, addressing a wide range of leakage, sedimentation, and erosion-related issues.

Economic Benefits of Polyurethane Grout

Using polyurethane grout is not only versatile and structurally sound but also economically advantageous. Its durability translates to fewer long-term repairs and reduced maintenance costs. For hydroelectric dams, the quick cure time of polyurethane grout minimizes energy production downtime, making it a cost-effective solution.

Sediment Accumulation: An Underestimated Issue

Sediment build-up in dams, often unnoticed until it becomes problematic, can reduce storage capacity and increase structural pressure. This build-up can also impede water flow, interfere with spillways, clog turbines, and affect water quality, which is especially important in drinking water sources.

Polyurethane Grout in Sediment Control

Polyurethane grout is invaluable in managing sediment challenges, in earthen and concrete dams. It can be used to create impermeable barriers, seal cracks, crevices, and joints, and solidify and stabilized substrate, effectively stopping sediment inflow.

Energy Efficiency in Dam Management

In dam management, optimizing energy production is crucial. Structural weaknesses and leaks can negatively effect a dam’s energy generation. Using polyurethane grout to seal these leaks supports maximum energy output and prolongs the infrastructure’s integrity and lifespan.

Environmental Safeguards and Polyurethane Grout

The environmental implications of dam leaks can be significant. Leaks may carry contaminants into natural waterways, harming aquatic life and ecosystems. NSF-Certified Polyurethane Grouts offer an environmentally safe solution for leak sealing, contributing to environmental sustainability.

Dam owners and operators can take several steps to address erosion and sedimentation effectively, including but not limited to:

  • Comprehensive Inspection: Conduct thorough inspections to identify areas affected by erosion.
  • Expert Consultation: Seek advice from engineers and contractors specializing in dam maintenance.
  • Quality Material Selection: Opt for high-quality polyurethane grout from reputable manufacturer.
  • Professional Contractor Hiring: Choose experienced contractors with a proven track record in using polyurethane grout.
  • Regular Monitoring: Implement regular monitoring and inspections post-repair to ensure ongoing effectiveness.

Contact SealBoss for Expert Assistance

For specialized expertise in dam repair and sealing leaks, SealBoss offers decades of experience in developing premium polyurethane grouts. We provide custom recommendations, insights, and referrals to qualified contractors skilled in crack and joint repair, curtain wall grouting, and waterproofing.

Conclusion

Polyurethane grout injection systems are a robust, durable, and economically viable solution for addressing erosion, sediment accumulation, and various leaks in concrete dams and earth dams.

Its versatility and effectiveness make it an essential tool in maintaining the safety, longevity, and operational efficiency of dams. By adopting this innovative solution, dam owners and operators can safeguard their infrastructure and the communities they serve.

Call to Action

For tailored solutions in enhancing your dam’s safety and efficiency with polyurethane grout, contact SealBoss at 714-662-4445 or use our Contact Form. Let our expertise guide you in maintaining your dam’s integrity and functionality.

Related Links

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SealBoss Seal Oakum & SealBoss 1510

SealBoss Seal Oakum 1500

Sealing Wide Joints with Oakum
San Pedro Pier Port of Los Angeles

SealBoss Seal Oakum: Your Solution to Sealing Large Openings

SealBoss Seal Oakum is an oil-free jute-based fiber of remarkable strength, ready to absorb high volumes of SealBoss 1510 Water Stop Foam. Oakum serves as a conveyance medium for the hydroactive foam resin, making it an effective solution for sealing large gaps.

Impregnated with 1510 Water Stop Foam, SealBoss Seal Oakum reacts upon contact with moisture, expanding to create a flexible yet robust seal. This is especially beneficial in combating active water infiltration in sizable openings, cracks, and joints.

SEALBOSS-1510-OAKUMv

SealBoss Seal Oakum: The Ultimate Remedy for Sealing Vast Gaps and Openings

Discover the strength and versatility of SealBoss Seal Oakum, an innovative, oil-free jute-based fiber system designed for quick and easy waterproofing. This eco-friendly material stands ready to dealing with large, daunting openings. With its remarkable ability to absorb high volumes of SealBoss 1510 Water Stop Foam, SealBoss Seal Oakum serves as an unparalleled conveyance medium, transforming the hydro active foam resin into a water tight barrier against leaks and moisture.

Impregnated with the cutting-edge 1510 Water Stop Foam, SealBoss Seal Oakum springs into action upon encountering moisture. It undergoes an immediate transformation, expanding to form a flexible, yet incredibly durable seal. This unique property makes it an invaluable ally in the battle against active water infiltration, offering a dependable solution for sealing expansive openings, deep-seated cracks, and challenging joints.

Designed for efficiency and ease of use, SealBoss Seal Oakum not only seals but also fortifies structures, providing peace of mind and long-lasting protection. Whether you’re facing the relentless pressure of water ingress or the daunting task of securing large structural gaps, SealBoss Seal Oakum emerges as the definitive solution, ready to tackle tough sealing challenges head-on. Embrace the power of innovation and safeguard your structure with the outstanding sealing capabilities of SealBoss Seal Oakum.

Play Video about sealboss-seal-oakum-rope

Here’s How You Can Use It

For dry gaps between concrete slab segments, spray resin-saturated oakum with water or immerse it into a water-filled pail to kickstart the activation process. Once reactive, the oakum can be packed into the joints, forming a watertight seal between the concrete substrates.

Installation Guidelines for SealBoss 1500 Seal Oakum

Dip the SealBoss 1500 Seal Oakum into the activated foam resin. Remove it from the container and wipe off any excess material.
If needed, moisten joints or voids with water to prepare the surface for the resin-saturated SealBoss 1500 Seal Oakum.

To seal minor leaks, dip the saturated SealBoss Seal Oakum into water, which initiates the reaction process.

Position the saturated SealBoss Seal Oakum into the joint or void. Optionally, you can hasten the curing process by spraying the saturated oakum surface with water.

After the material has cured, cut away any surplus product from the substrate surface.
Leveraging SealBoss Seal Oakum not only provides an effective solution for sealing wide gaps, but also ensures the durability and longevity of your structures.

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Dam Repair – Active Leaks Sealed

Dam Repair
Active Leaks Sealed

Addressing Dam Leakage

Several factors can play a role in the development of cracks in concrete dams. The natural shrinking of concrete, geological stresses, and inadequate soil compaction during construction all play their part. The persistent positive water pressure means that even the smallest of these cracks and fissures can become avenues for water leaks. As water continues to seep through, the cracks inevitably widen over time, potentially leading to significant water loss and a progressive deterioration of the dam structure.

Earthen dams also face the risk of significant water loss through leakage. The potential culprits are often inadequate compaction of fill dirt, faulty seams, and leaks forming underneath the dam’s breastwork. Seepage can undermine the stability of earthen dams, leading to safety concerns and operational inefficiencies.

As with most structural defects, water leaks will continue to increase until corrective action is taken.

Dam Repair – Sealing Active Leaks

Innovative injection solutions like SealBoss Water Stop Foams and Polyurethane Injection Resins have been utilized for dam repair for over three decades. Successfully used to seal leaks in both concrete and earthen dams, these materials have proven invaluable in enhancing the resilience of dams, preventing water loss, and extending the lifespan of these significant structures.

SEALBOSS-WATER-STOP-DAM-REPAIR
Water Stop Foam – Active Leak Repair on Dam

Sealing Active Leaks – Efficient Dam Repair with Water Stop Foam Injection

SealBoss 1510 Dam Leak Sealing Injection Grout has proven its efficacy at the Blue Heron Paper Mill Dam in Oregon City, Oregon. The procedure involved the use of the SealBoss SLP1C pump and Mechanical Injection Packers to deliver the grout effectively.

Addressing the considerable water infiltration from the Willamette River, the Water Stop Foam was accelerated using the highest recommended dosage of SealBoss 15X Accelerator. This resulted in the fastest setting Water Stop/High Foamer Injection System, tailored to deal swiftly and effectively with the leakage.

The procedure was meticulously executed, with injections performed at strategically chosen entry points. This approach allowed the injection team to cut off the water flow at the primary leak sources, as well as at other sites where seepage was less severe.

Prior to the initiation of the injection process, a technical sales representative from SealBoss, alongside the West Coast SealBoss sales manager, visited the site. Their visit served to clarify injection techniques, address any queries, and ensure the operation proceeded with complete understanding and efficiency.

The operation was successful, with all dam leaks effectively sealed – a testament to the proficiency and coordinated efforts of everyone involved in the operation.

Should you have any questions regarding crack injection water stop procedures or any other injection-related processes, our seasoned team of SealBoss representatives stands ready to assist you. Don’t hesitate to get in touch.

We offer on-site consultations and comprehensive injection systems training, designed to provide a solid understanding of our repair methodologies.

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Sealing Manholes with the SealBoss System

Repairing Leaks in Concrete and Composite Manholes with SealBoss Injection Grout Systems

Concrete manholes have a been a part of the standard sewer infrastructure for decades, composite and fiberglass manholes are an increasingly popular alternative due to their outstanding resistance to many chemicals and sewer gases.

All manholes, no matter of their composition or design, have penetrations and joints which are susceptible to water infiltration.

Injection Repair Grouts for Sealing Manholes 

  • SealBoss 1510 – Original Water Stop Foam – MDI based hydrophobic one component polyurethane grout
    It is a gold standard for water stop and leak seal injection product. 1510 is very well suited for sealing manholes with slow and fast moving bodies of water infiltration. The product is activated and controlled with SealBoss 15X Accelerator. ANSI/NSF Drinking Water Contact Certified.

  • SealBoss  1570 – Flexible Water Stop Foam – MDI based hydrophobic one component polyurethane grout
    Extra flexible injection foam for water stop and leak seal injection. The product is activated and controlled with SealBoss 15X Accelerator. ANSI/NSF Drinking Water Contact Certified.
  • SealBoss FlexGel – MDI based hydrophilic one component flexible polyurethane grout
    Flexgel is used for curtain/bladder soil injection located behind leaking structures, to seal cracks and joins. The highly flexible SealBoss ® FlexGel works very well in wet and moving cracks as it works as a flexible bridge between substrates. Depending on the water amount incorporated during reaction the product either forms a flexible foam or a gel. ANSI/NSF Drinking Water Contact Certified.

To fill leaking manhole joints the contractor can soak the Polyurethane grout in SealBoss ® SealOakum to fix the leaking manhole joints. It is also possible to use an open cell backer rod as a medium to soak the product. 

These types of municipal jobs can be of large scale and very profitable for the contractor. The SealBoss ® Team is here to assist you, call us now at 714-662-4445.

We supply a complete system to suit your exact injection and waterproofing needs, including a very large packer selection, professional pumps and a comprehensive line of construction chemicals.

See our article  “How to Stop Water Inflow & Infiltration — I & I – Repair”

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SealBoss Contractor Training

SealBoss
Contractor Training

SealBoss Product Training Polyurethane Floor Crack Repair

Our Technical Sales Managers
enjoy sharing their experience
and knowledge with everyone
in the industry
- worldwide -

SealBoss Product Training Polyurea Crack Repair

Training Australia

We Come to You

We take pride in educating engineers, distributors and contractors worldwide in the use of our products and equipment. If you like more information on the educational services, on-the-job training, and lunch and learns that we can provide, please contact our technical sales staff at 714-662-4445

Hollow Core Concrete Slab Water Leak Repair

Hollow Core Concrete Slab Injection

What is a Hollow Core Slab ?

A hollow core concrete slab, also known as a hollow core slab, is a precast slab of prestressed concrete, typically used in the construction of floors in multi-story buildings and parking structures

Parking Garage Repair with SealBoss 1510 Foam Injection

The Problem

The client was experiencing water intrusion through hollow core concrete slabs and along exterior wall and sill plate cold joints in below parking garage causing water to drip onto cars and creating unsightly watermarks on the walls.

A waterproofing contractor was asked to seal the cold joints and cracks in the affected hollow core concrete slabs, and to determine and stop the source of leakage.

The Solution

To address the issue of the leaking hollow core slab, the contractor reached out to the SealBoss Regional Sales Manager to advise on the injection of the hollow core slab.

With a quick walk around the exterior, it was made clear that there were drainage issues where the downspouts fed the run-off onto a grassy area with no sloping to direct the water away from the building.

Once the source of the leak had been determined, a two-step injection strategy was adopted as the best solution. The initial injection was to inject cracks in the hollow core slab where water was leaking out and dripping onto vehicles. The subsequent injection would be to seal off the end caps of the hollow core cells where the leak originated.

Once the contractor began to drill holes for the injection packers, water poured out and it was obvious that the hollow core was completely filled with water. After the water was drained the crack was injected and sealed.

To verify that water had not traveled between cells, weep holes were drilled into the adjacent cells. Water was found to have also filled another cell of the hollow core and had to be drained.

Using a borescope, it was confirmed that there was water intrusion where the hollow core had been capped off with a plastic cap (see video below).

The weep holes were left open to prove that the leak had subsided.

The client was advised to add drainage boxes to help direct flow away from the building in areas where water pooled and to notify contractor of any new leaks this upcoming spring when the ground will thaw.

SealBoss 1510 NSF/ANSI 61 Water Stop Foam was injected into the exterior cold joint along the areas where water intrusion was visible from efflorescence or rust stains. All visible leaks were addressed using the 1, 2, 3, 45 Degree method via injection packers that were placed roughly 12” from the joint where ½” holes were drilled at a 45-degree angle back into the joint. 1510 was injected until positive refusal of the hydro-active resin was visible along the cold joint.

All affected cells of the hollow core concrete slabs were injected approximately 6” from the end cap and sealed off using SealBoss 1510 NSF/ANSI 61 Water Stop Injection Foam System.

Products Used:

Injection Resin: SealBoss 1510 Hydrophobic Water Stop / Leak-Seal Foam w/ 15x Accelerator

Injection Packers: SealBoss 1/2” 13-100 Evolution Aluminum Packers

High Pressure Pump: SealBoss P2002 Single Component Injection Pump

Cleaning Materials: R70 Pump Flush, Xylene, rags, bucket

Additional Tools: 18” x 1/2″ drill bit — 3/8” Crescent Wrench — Dead Blow Hammer
Hammer Drill — Access 110v Power — Vacuum

SealBoss ® 1510 NSF Hollow Core Slab Water Stop Foam:

  • Hollow Core Slab Leak-Seal Repair, Crack & Joint Leak Sealer

SealBoss ® 1510 Hollow Core Concrete Slab Seal Foam Advantages:

  • Low Viscosity
  • Fast Cure Time
  • Advanced and Proven SealBoss ® Product-Pump-Packer System


Bestselling SealBoss ® Brand P2002 Injection Pump Advantages

  • Light Weight Injection Pump
  • High Quality Components for Durability
  • Proven Design – Thousands of Units Sold
  • Easy To Clean
  • Easy To Maintain
  • Heavy Duty For Daily Use
  • Pressure Gauge, Hose Set, Hopper Included
  • Recommended For Beginners & Injection Pros
  • > 5000 PSI Injection Pressure Possible

In Person and Video training is available upon request, contact SealBoss today to speak to your regional technical representative on our SealBoss full system solutions and offerings. 

 “While providing jobsite assistance, support and training, we create a positive learning environment where confidence and a level of comfort can be achieved in a short period of time allowing for successful repairs to be continued after the training.

From training new companies to new employees, SealBoss has continued to provide support to our users for 36 years.

With a knowledgeable technical support team, we are here to help with any questions you may have”

leaking-crack-repair-sealboss
Technical Sales Team
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How to Permanently Waterproof Tilt-Up Panel Joints with Polyurethane Grout

How to Permanently Waterproof Tilt-Up Panel Joints with Polyurethane Grout

How to
Permanently Waterproof
Tilt-Up Panel Joints
with Polyurethane Grout

How to Permanently Waterproof Tilt-Up Panel Joints with Polyurethane Grout

Failing and leaking tilt-up construction joints can be sealed to full depth with single component SealBoss 1570 NSF Certified Water Stop Foam and the Oakum-Soakum Method

Tilt-up Construction Joints are Typically Caulked

Over time, caulks often fail, break open, and allow water to flow into the structure. Caulk failure can be evident as shrinkage of the bead of sealant, delamination (caulk no longer sticks to surface), cracking of the bead, powdering or dusting of the surface of the caulking.

How to Create a New Full-Depth Joint Seal

While caulking creates a small 1/4″ to 1/2″ bond surface with the concrete panel, 1570 Polyurethane Leak Sealing Resin soaked SealBoss Seal-Oakum fibre provides a full-depth bond and seal against leaks permanently. The ‘Oakum Soakum Technique’ is a proven methodology for polyurethane chemical grout installation — creating a permanent seal that remains unaffected by wet, dry, and even in constant water submerged environments.

How to Prepare the Joint

Prior to any remedial repair, the existing, failed caulk has to be removed, and the joint needs to be free of any debris. The joint then needs to be wetted for the water activated grout to react, expand, and cure.

How to Install the Flexible Permanent Seal

To create a permanent seal with the Oakum-Soakum Technique, oakum fibres are first soaked in hydro-active 1570 polyurethane resin (catalyzed with SealBoss 15X Accelerator), and then pushed deep into the clean and pre-wetted joints to form a flexible and uniform seal during expansion.

How to Protect and Finish the Seal for Cosmetic Appearance

After the foam has cured, any surplus of the foam/oakum seal is cut back and finished with an even bead of caulk to provide UV resistance and achieve a matching surface appearance to the other caulked joints.

Learn More

Please don’t hesitate to call us at 714-662-4445 with any questions, or request to be contacted here, we look forward to helping you find a solution. On-site support from knowledgeable and experienced technical reps is available upon request.

Contact Your SealBoss ® Technician

Expandable Professional Polyurethane Dispensing Gun Foam

CanSeal Foam

Instant One Component Closed-Cell
Polyurethane Foam

Up to 8 gal Foam per Can
1800 Cu. Inches
1/2″ Bead Runs 900 Lin. Ft

CanSeal Foam

Instant One Component Closed-Cell
Polyurethane Foam

Up to 8 gal Foam per Can
1800 Cu. Inches
1/2″ Bead Runs 900 Lin. Ft

What is SealBoss ® Can Seal Foam?

Can Seal Foam is a versatile, closed cell, self curing foam for universal uses. The product is a single component MDI based polyurethane of highest quality. It expands, bonds and seals while stopping the passage of air, gases, water and dust. Besides its obvious uses to stop water infiltration it can increase energy efficiency by stopping air exchange around windows, doors, wall intrusions and at sill plates. Its lightweight, closed cell structure makes it useful for deadening sound, flotation and thermal insulation. It is also useful for scaling work areas prior to stripping to prevent the transport of fibers. SealBoss  Can Seal Foam is very efficient, you get up to eight gallons foam just from one can!

The Important SealBoss Difference

SealBoss ® Can Seal Foam is specially formulated to fully expand inside the applicator ‘gun barrel’. When the foam exits the tip of the gun it is almost fully expanded – you apply exactly as much foam as you need without the messy and undesired “mushrooming” experience you may have with most of the other ‘over the counter’ foam products. This feature makes our foam predictable and suitable for many applications that cannot be performed with standard foam products. And with the  professional applicator gun you can fill voids with the exact amount of foam desired.

Contractors use our foam for many applications such as water-stop purposes in voids and cable runs, as an insulation and seal-foam in general construction and as an instant ‘Backer Rod Bead’ in applications where joints need a back fill prior to applying the final sealant.

Benefits

  • Labor Savings
  • Low Cost
  • Complete Control of Expanding Foam
  • Reusable Gun
 

Features

  • No Cleaning
  • Short cure time
  • High Volume
Instant, Closed-Cell, One Component Polyurethane Foam

Contact Your SealBoss ® Technician

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