Predictive Mockups | Curtain Wall Grouting Techniques, Products and Injection Packers

“The Mockup is Worth its Weight in Gold”

In this episode Jake Holland explains how mockups help improve injection job performance and predict successful outcome. Jake provides some insight into specific injection techniques, product characteristics and preferred packer sizes for curtain wall grouting.

Jake Holland studied at Colorado State University in the Project Management Program. He has close to two decades of experience in commercial construction, waterproofing, structural restoration, and historical restoration. He comes from a long line of experience in the sealant trade and has proven himself to be a top project manager handling some of the most high profile restoration projects in Colorado. Summit Sealants has been specializing in waterproofing and water mitigation on commercial structures and operates from 4 locations in Colorado and Washington.

Thank you Jake for being a guest on our technical podcast!

The Indispensable Role of Mockups in Injection Waterproofing

Introduction

Injection waterproofing has become a crucial technique in the construction and maintenance of various structures, from residential homes to commercial buildings, and even infrastructure projects such as tunnels and bridges. This method is employed to improve the water-resistance of structures and protect them from the detrimental effects of water seepage. A pivotal step in ensuring the effectiveness of this waterproofing technique is the creation and utilization of mockups. This article aims to delve into the importance of mockups in injection waterproofing.

Understanding Injection Waterproofing and Mockups

Before discussing the importance of mockups, it’s essential to understand what injection waterproofing entails. This technique employs the strategic injection of waterproofing materials such as polyurethane or epoxy resins into various aspects of a structure. These materials are inserted into pores, cracks, and joints within the structure, and even into the space surrounding the structure, extending to the dirt substrate. This comprehensive approach serves to effectively block the ingress of water, creating a formidable barrier against potential water seepage. It’s a crucial process that can enhance the longevity of the structure and safeguard it against dampness, water damage, and structural integrity problems.

In this context, a mockup can be understood as either a functional replica of the structure or, more commonly, a carefully selected segment of the existing structure.

This designated part is chosen for its representative nature, closely mirroring the conditions and real-world challenges anticipated during the comprehensive execution of the waterproofing injection project. Thus, it offers a realistic simulation of the full-scale scenario, providing valuable insights for the upcoming task.

The Importance of Mockups in Injection Waterproofing

• Testing the Feasibility of the Waterproofing Solution:
  The first and foremost reason to create a mockup is to validate the feasibility of the chosen waterproofing solution. A mockup can test whether the proposed waterproofing material will adhere correctly to the structure’s material, effectively seal its cracks, or withstand its environmental conditions. This step is critical to avoid costly mistakes and ensure the waterproofing solution’s efficacy.
  
  
• Improving Accuracy and Predictability:
  A mockup can help determine the exact amount of waterproofing material required and the optimal injection points and pressures. This can reduce waste and improve efficiency in the actual construction phase. Moreover, the mockup stage can reveal potential issues that may arise during the application, enabling teams to address them proactively.
  
  
• Enhancing Training and Communication:
  Mockups are instrumental in training the application team. They provide a hands-on experience, enabling team members to familiarize themselves with the application process, understand the structure’s complexities, and gain confidence before proceeding to the actual project. Furthermore, they facilitate clear communication among the project’s stakeholders, ensuring everyone understands the proposed solution and its implementation. architectural projects.

Conclusion

The use of mockups in injection waterproofing offers a range of significant advantages, from improving project accuracy and predictability to enhancing team training and communication. By representing a vital stage in the waterproofing process, mockups can significantly increase the chances of project success, making them an indispensable tool in contemporary construction practice. Therefore, it’s safe to conclude that any injection waterproofing project can immensely benefit from investing time and resources into creating and using a detailed, accurate mockup.