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Tunnel Water Stop Injection Leak Repair

Tunnel
Water Stop
Injection
Leak Repair

Tunnel Water Stop Injection Leak Repair

Leak Sealing
Systems

Tunnel Water Stop Injection Leak Repair with Polymer Grout Injection

Introduction:

Tackling water leakage in tunnels, this piece outlines the challenges and solutions associated with different tunnel types, such as utility, vehicle, subway, rail, and pedestrian tunnels. It proposes the use of Polymer Injection Grouts, specifically acrylate gels and polyurethane resins, for effective leakage sealing and structural consolidation.

The article discusses the properties and applications of acrylate gels, guiding through the steps of leak repair including diagnosis and material selection. Additionally, it highlights SealBoss’s products tailored for addressing underground water ingress and emphasizes the importance of proper training and equipment for repair personnel.

Tunnels, serving diverse purposes and varying in structure, are crucial infrastructures. Below is an overview of the tunnel types most susceptible to water leakage and the associated risks:

Utility Tunnels: Hosting vital systems like electrical wires, water pipes, and gas lines, water leaks in these tunnels can cause pipe corrosion and electrical faults, endangering safety and disrupting services.

Vehicle Tunnels: Susceptible to water leakage from tunnel walls and the road, accumulated water can create dangerous driving conditions, resulting in accidents and traffic congestion.

Subway Tunnels: Positioned beneath city areas, they are at risk of water leaks from surrounding soil and existing utilities, leading to service disruptions, delays, and increased maintenance costs.

Rail Tunnels: Highly sensitive to water intrusion due to their electrical systems and the high-speed trains, water leakage can damage the track bed, potentially causing uneven rails and, in severe cases, derailments.

Pedestrian Tunnels: Vulnerable to water leaks, they can become slippery, posing fall risks, and the dampness can foster mold and bacteria growth.

How to stop leaks of high hydrostatic pressures with Injection Grouts

Water ingress can cause immediate damages as well as lead to  increased project costs and may lead to many other issues down the line.

Water leaks through cracks, joints and voids can be repaired with cost effective and highly successful injection systems, utilizing chemical grouts such as multi component acrylate gels and single component polyurethane resins.

Appropriately engineered resin injection systems do not not only seal leaks in the structure itself, but can transform loose sands behind the structure to a confined consistency similar to sandstone, and consolidate gravel to a bonded conglomerate.

Example: SealBoss Acrylates Used to Seal Leaks in Tunnel

What are Acrylate Gels?

Acrylate Gels, also known as Acrylic Gels, are very flexible, super low viscosity — similar to water — hydrophilic gels designed for non-structural injections of cracks, joints, voids, and used for grid, curtain, bladder injection and as sealant in the injection tube system.

Due to their extremely low viscosity and low surface tension, polyacrylate gels offer superior penetration properties.  Acrylates are gel time adjustable to meet jobsite conditions such as temperature and injection distance. 

Acrylic gels are used to waterproof leaks and create a compression seal due to their hydrophilic swelling behavior when in contact with water.

Acrylate injection equipment can easily be cleaned with water.

SealBoss provides a wide range of products to control water ingress into underground mining works, tunnels and many other commercial structures with leakage issues.  We supply materials for waterproofing, consolidation, sealing, crack and joint repair, bonding and cavity filling.

Tunnel Water Stop Injection Leak Repair

How to Start Acrylate Injection Leak Sealing Injection Repairs

The principal steps to solve a problem are:

  • Diagnosis of the problem
  • Specification of injection methods
  • The correct choice of resin, pumps, packers and accessories
  • Training of installation personnel, a well trained and experienced team is paramount

Will I need more than One Product?

That depends on the conditions of the jobsite. Polyurethane and Acrylate injection systems offer a variety of solutions to problems found in geotechnical applications,  in tunneling, waterproofing underground works and civil engineering in general. While there is no single resin that will suit all conditions, the correct resin must be used to achieve the best results possible and to meet the requirements of the specification.  

If there are any questions about the various chemical grouts available, please do not hesitate to contact us, we are here to assist in any way we can. Always remember to work safely by wearing eye protection and gloves when handling any type of chemical systems.

Which products are shown in the videos?
Products used for Tunnel Water Stop & Leak Sealing Injection

Related Article

Call Your SealBoss Technician

If you have any questions on crack injection water stop procedures or any injection related applications, please contact our team of qualified SealBoss representatives to schedule an on site consultation & full injection systems training. Call us at 714-662-4445.

Contact Your SealBoss ® Technician

Waterproofing Parking Structure Cracks

Waterproofing
Parking Structure Cracks

Acrylic
Gel
Injection

WATER

On Earth life cannot exist without it and at the very same time water can take life away. This principle resonates for the industry of construction as well. More specifically, this idea is a direct parallel to concrete and its make up.

Without water, concrete cannot chemically transform and become the fluid, placeable and pourable material that it is. However, once cured, nuisance water within concrete structures can internally destroy its structural integrity by corroding reinforcing steel, eventually rendering the concrete structure useless. Water, in sum, is perhaps one of the most simple and essential yet potentially destructive forces on our planet.

Waterproofing Parking Structure Cracks

At a parking structure in Burlingame, California, the shotcrete structure and mat slab were exhibiting signs of unwanted ingress from the water table outside of the building.

While evidence of cracking was not necessarily present, efflorescence on the interior surface of the walls told the tale that the migration of unwanted groundwater was presenting a problem.

The structure is referred to as an Automated Parking Structure where building tenants can retrieve their automobiles by entering a code at the entry point to the structure and have their vehicles essentially “delivered” to them once the internal workings of the structure retrieve the vehicle. It becomes obvious from this description of the project that water has no place in the intricate electronic systems that comprise this facility but more so on or near the vehicles that live in this structure. Something needed to be done and a certified specialized contractor was called in to get the water mitigation handled.

The construction of the concrete is something to note, particularly with respect to the steel in place at a double mat (2 layers within the walls) of #9 and #11 bars at a spacing of 24” on center each way. This reinforcing steel is a sturdy configuration –and a lot of steel — all of which is susceptible to corrosion if water is present after the shotcrete’s cure out.

That amount of steel, if subject to corrosion, could, over time lead to spalling and eventually an overall degradation of the structure if left unaddressed.

Something Needed To Be Done

The SealBoss 2400 super low viscosity acrylic gel injection system was the answer for waterproofing parking  cracks permanently.

The 2400 system is extremely well suited to seal structures with very fine and hairline cracks and fissures.

The 24’ high walls needing injection stood atop a 6’ thick cast-in-place mat slab and were +/- 24” thick. Extending from the tops of the walls to grade were 4’ high cast-in-place ring beams. By drilling into the walls 22” (not all the way thorough) and setting mechanical packers into the drilled holes, the delivery of the SealBoss 2400 system was now possible to as was its migration within the substrate.

The environmentally friendly SealBoss 2400 offered outstanding penetration properties similar to plain water, allowing it to permeate throughout the wall’s network of fissures, no matter how tight and narrow. In some instances, the material would shoot out of pinholes and cracks barely visible to the naked eye several feet away, further showcasing its ability to navigate the concrete’s crack and pore network thoroughly and effectively. Once gelled, the material prevented unwanted water migration to reinforcing steel within the substrate.

Mission accomplished

If there are any questions about this project in need of answering please do not hesitate to contact us, we are here to assist in any way we can. Always remember to work safely by wearing eye protection and gloves when handling any type of chemicals. We hope you enjoyed our review of the project outlined above and encourage you to explore our website to learn more about our vast array of waterproofing solutions for concrete structures.

Video – Acrylate Gel Injection SealBoss2400
Super Low Viscosity Penetration Properties

– See How SealBoss 2400 Pushes through
Finest Cracks and Fissures
– See Port to Port Injection Technique
– See Product Travel of Several Feet

SealBoss 2400 Gel Injection System

SealBoss 2400 A1
SealBoss 2400 A2
SEALBOSS-2400-B-SMALL
SealBoss 2400 B
IP2C-2G 3 component acrylate gel pump
SealBoss IP2C
Stainless Steel Gel Pump

Links to Leak Sealing with SealBoss Acrylate/Acrylic Super Low Injection System

Contact Your SealBoss ® Technician

Acrylate Resins

Introduction

Discover the benefits of Acrylate Resins in construction and repair work, known for their water affinity, flexibility, and ultra-low viscosity. 

This article introduces the unique properties that make Acrylate Resins, especially SealBoss 2400, a top choice for sealing and repairing concrete structures efficiently and effectively. Explore how these resins can transform your water-related projects.

Acrylate Resins Explained

Acrylate Resins are a popular choice in construction and repair work, and here is why:

  1. Hydrophilic Nature: Acrylate Resins love water, making them excellent at sealing and waterproofing.

  2. Flexibility: Acrylate Gels are super flexible, perfect for non-structural injection into cracks, gaps, and other spaces. Whether it’s crack injection, injection hoses, compartment setups, or large area injections, such as grid or curtain injection, acrylate resins have got you covered.

  3. Super Low Viscosity: Think of Acrylate Gels as having a water-like consistency during application. This means they can flow into and fill tiny spaces with ease, ensuring optimal penetration.

  4. Adjustable Gel Time: Depending on the site’s conditions, like temperature and how far the resin needs to be injected, you can adjust how fast or slow the Acrylate Resins hardens.

  5. Sealing Power: When Acrylate Resins come in contact with water, they swell. This hydrophilic swelling behavior ensures a tight, leak-proof seal.

  6. Easy Cleanup: Spills or excess? No problem. The injection equipment and any uncured messes can be easily washed away with water.

In short, if you’re looking to seal or repair water bearing concrete structures, Acrylate Resins might just be your best bet!

SealBoss 2400 Acrylate Gel Resin

SealBoss 2400 is the super flexible and ultra-low viscosity injection alternative in the world of Water Stop and Leak Sealing:

  • Super Flexible & Ultra-Low Viscosity: This combination ensures an exceptional flow, enabling the resin to penetrate even the finest cracks and joints effortlessly. The added flexibility is crucial as it allows the resin to adapt and move with the natural expansion and contraction of materials, reducing the risk of future leaks or damage.

  • Hydrophilic Acrylic Formulation: SealBoss 2400 is designed to produce a robust yet flexible gel gasket, making it ideal for handling expansion joints.

  • Versatility: Whether it is for a primary injection, a secondary pass to tighten up, or for injection tubes, SealBoss 2400 is your go-to solution. 

  • High Performance: SealBoss 2400 offers resilience and top-notch quality suitable for demanding applications.

  • Eco-Friendly: SealBoss 2400 is water-based, making it a greener choice for the environment.

With SealBoss 2400, you’re choosing efficiency, ultra low viscosity, user friendliness, and excellence all in one package!

Related Articles

SealBoss 2400 A1
SealBoss 2400 A2
SEALBOSS-2400-B-SMALL
SealBoss 2400 B
IP2C-2G 3 component acrylate gel pump
SealBoss IP2C
Stainless Steel Gel Pump
Contact Your SealBoss ® Technician

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