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Cold Joint Water Stop Systems

Innovative Solutions for Modern Construction

Introduction:

Managing water intrusion at cold joints in construction is a significant challenge. SealBoss, a leader in construction technology, introduces a range of waterstop solutions specifically designed for new construction projects.

Our products, including hydrophilic swellable caulk and tape, and the innovative Inject Tube System, provide quick and reliable cold joint sealing solutions.

These sealing systems ensure structural integrity and durability, reflecting SealBoss’s commitment to highest quality in construction practices.

Swellable Joint Sealants

SealBoss Swelltape

SealBoss SwellCaulk

Swell Tape Swell Tape: A Robust Hydrophilic Solution

SealBoss Swell Tape stands at the forefront of hydro active, swellable water stop technology. This manufactured hydrophilic strip swells upon contact with water, creating a robust compression seal. Ideal for sealing construction joints, pipe penetrations, and various concrete interfaces, the Swell Tape is strategically applied at the center of the existing cured concrete surface before a new pour. Crafted for professional use, this product exemplifies SealBoss’s commitment to quality and effectiveness in sealing solutions.

SwellCaulk: Versatile and Efficient Water Stop

SealBoss Swell Caulk is a single-component, gun-grade water stop solution, designed to adeptly handle the challenges of sealing construction joints and pipe penetrations on both smooth and uneven surfaces. When exposed to moisture or water, this hydrophilic material cures and swells, creating a secure compression seal. The curing time, typically ranging from 24 to 36 hours, is influenced by ambient climate conditions.

Available in sausages or cartridges, Swell Caulk can also serve as an adhesive for the Swell Tape, offering a comprehensive joint water stop system.

Injection Tube System

SealBoss Injection Tube System

Injection Tube Systems: Advanced Sealing Technology

SB Injection Tube

The SealBoss Injection Tube represents a leap forward in injection technology. Compatible with all SealBoss injection foams, gels, and resins, it features a perforated PVC inner tube, designed to withstand the pressures of freshly placed concrete. The tube is covered woven membranes, serving a dual purpose: preventing the entry of cement particles and mitigating the abrasive effects of concrete aggregates. This system is an epitome of durability and effectiveness in modern construction practices.

SB Injection Tube 2 – Building on the success of its predecessor, the SealBoss Injection Tube 2 incorporates an additional layer of protection with two woven membranes.

This design enhances its capability to shield the inner tube from cement particles and the abrasive nature of concrete aggregates. Compatible with a wide range of SealBoss products, the Injection Tube 2 is a testament to the company’s dedication to innovative and resilient construction solutions.

Conclusion

SealBoss’s range of cold joint water stop systems exemplifies the blend of innovation and practicality in modern construction.

These products not only offer effective solutions for water intrusion at cold joints but also embody the commitment to providing durable, reliable, and user-friendly products. As the construction industry evolves, SealBoss continues to lead the way in developing technology that addresses the ever-changing challenges of the field.

SealBoss Cold Joint Water Stops

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Leaky Basement Repair

Leaking Basement Repair Injection System

Home Leak Repair

Introduction

Water damage in a basement can harm your home’s value and safety. Leaks lead to mold, pests, and structural issues. SealBoss Leak Sealing Foam injection is an effective solution, sealing cracks and joints to create a watertight barrier. This article details a case study using this method to permanently fix basement leaks, offering a reliable approach for homeowners and contractors.

How to Fix a Leaky Basement

Water damage is a serious issue that can have devastating effects on your home. Not only does it decrease the value and livability of your property, but it can also compromise the structural integrity of your home. A leaky, damp basement is particularly concerning, as it creates a breeding ground for harmful mold and bacteria that can cause health issues for you and your family.

In addition, a damp basement can attract pests such as termites and rodents, causing further damage and infestations. It’s crucial to address any water damage in your basement as soon as possible to avoid these issues and prevent them from escalating. With the right tools and procedures, you can successfully mitigate basement leaks and protect your home from further damage.

Cracks and Cold Joints are Known Areas for Basement Leaks to Occur

Unsealed cracks and cold joints in your basement, or any below grade spaces, can be a major source of water damage, as they provide an easy pathway for water to enter your home. This can result in flooding, which not only damages your belongings but also compromises the structural integrity of your home. In addition to damaging walls, coverings, furniture, and storage items, water can also cause electrical hazards and increase the risk of fires.

Common Causes for Concrete Foundation Leaks and Wall Cracks

Concrete wall cracks, especially in basements, can be caused by a variety of factors that compromise the integrity of the structure and allow water intrusion. Here are some common causes:

Inadequate Construction
– Insufficient Material Quality: Using substandard materials or improper mixing ratios can weaken the concrete, making it more prone to cracking.
– Poor Waterproofing: In new homes, improper waterproofing techniques can lead to leaks and cracks.
Deteriorating and Stressed Concrete
– General Wear and Tear: Over years, concrete naturally deteriorates due to environmental factors, resulting in the formation of cracks.
– Thermal Expansion and Contraction: Exposure to repeated cycles of heating and cooling causes concrete to expand and contract, leading to cracks over time.
Soil Related Problems
– Low Compaction and Consolidation: Inadequately compacted soil beneath the foundation can shift, leading to structural instability.
– Erosion: Water erosion can wash away the soil supporting the foundation, causing it to settle unevenly and crack.
– Freeze/Thaw Cycles: Water in the soil can freeze and expand during cold weather, then thaw and contract in warmer conditions. This cycle exerts pressure on the foundation, causing it to crack.

How do I Stop my Basement from Leaking?

There are many methods to mitigate basement leaks. The construction of the basement and environmental factors have to be considered when choosing the right products and procedures, and it is always advised to consult a professional in the process.

One solution that has been successfully used for over thirty years is the SealBoss Leak Sealing Foam injection system. This system seals leaking basement cracks and cold joints by injecting a foam that expands to fill and seal the gaps, creating a watertight barrier. This method is effective, long-lasting, and cost-efficient, making it a popular choice for homeowners and contractors alike.

Leaky Basement Repair – Joint and Void Filling Injection

Scope

A homeowner faced persistent basement leakage through cold joints where the wall meets the floor.

Previous repair attempts by a contractor using crystalline products and epoxy coatings had failed, resulting in water pooling on the floor after heavy rains.

In search of a permanent solution, the homeowner sought to prevent further water intrusion into the basement.

Leaky Basement Repair – Detail

A SealBoss technical representative was called to provide expertise on sealing the basement leaks.

Upon careful examination of the job site, it was discovered that the basement floor was approximately 8 inches thick and was poured slightly deeper towards the walls. The source of the leakage was identified as the cold joint between the wall and the poured slab.

Repair System

SealBoss 1510 Water Stop Foam was chosen as the preferred leak sealing injection product to provide a permanent solution. The product would be injected through SealBoss injection packers using the SealBoss P2002 injection machine, a compact, lightweight, and quiet pump ideal for this application.

Procedure

1. Drilling the Slab

The slab was drilled with half-inch holes spaced one foot apart, parallel to the wall, and ten inches from the wall.
The holes were drilled at a 90-degree angle and full depth into the slab.
After drilling each hole, the presence of heavy substrate saturation along the wall was confirmed by water filling the hole, indicating a void beneath the slab that needed to be filled with foam during the injection process.

2. Setting the Packers

- Once all the holes were drilled, packers were placed at half depth and only hand-tightened for easy removal during injection.

- The injection process began on the side closest to the crawl space’s stub foundation wall.
- The first packer was loosened, placed at full depth, and retightened, while the next packer in line was removed to allow for a path of less resistance for any displaced water or soil to escape from below and provided visibility for material travel.

3. Injection Process:

- Each packer was injected until catalyzed foam was observed coming out of the adjacent hole.
- The packer was reinjected a second or third time until refusal or sufficient pressure buildup.

Leaky Basement Repair – Conclusion

This combined joint injection and void filling injection procedure proved to be the most effective method for sealing the basement leaks

efficiently and permanently. The use of SealBoss 1510 Water Stop Foam, along with precise drilling and injection techniques, ensured that the cold joints and voids were thoroughly sealed, providing a lasting solution to prevent water intrusion.

Additional Tips for Homeowners and Contractors

Regular Inspection:
Periodically inspect basements, especially after heavy rains, to detect early signs of leakage.
Proper Drainage:
Ensure proper exterior drainage systems, such as gutters and downspouts, are in place to divert water away from the foundation.
Professional Consultation:
Consult with experienced professionals for thorough assessments and tailored solutions for basement waterproofing.

By following these steps and employing advanced sealing techniques, homeowners and contractors can effectively address and prevent basement leakage, ensuring a dry and secure living space.

Check out our Leaky Basement Repair Kits

Materials and Tools Used

Leaky Basement Repair Related Articles

Learn More

Feel free to contact us at 714-662-4445 if you have any inquiries, or simply fill out our request form for us to get back to you. Our team is eager to assist you in finding the right solution for your needs. In addition, we offer on-site support from our expert and experienced technical representatives, which can be arranged upon request.

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10 Minute Concrete Floor Crack Mender & Spall Repair

10 Minute Crack Repair

Ultra Fast Concrete Crack Mender and Spall Repair Resin

Discover the cutting-edge advancements in concrete repair technology. Presenting our lightning-speed, durable, and efficient crack mender and spall repair resin.

Whether it’s reviving floors in bustling warehouses, busy parking facilities, or any structure requiring steadfast and enduring repairs, do it with unprecedented efficiency.

But that’s not all! This multi-purpose resin is also your solution for quick asphalt road fixes.

Want a safe, non-slip finish? Simply integrate our recommended sand aggregate.

Concrete Confidence: Experience Restoration Mastery in Moments!

SealBoss 6060 QuickFix

10 Minute Concrete Floor Crack Mender & Spall Repair

SealBoss 6060 QuickFix

This Structural Polyurethane is an advanced material that addresses the challenges faced in repairing damaged concrete. Its unique characteristics and properties make it an ideal solution for various applications and environments.

The material’s low surface tension and viscosity allow for easy and complete saturation bonding of cracks, requiring only minimal preparation to remove loose debris.

When the material is allowed to gravity-flow to the full depth of the crack, the repair is considered structural.

Manufactured sand or quartz can be introduced into the repair process and added at a ratio of up to two parts sand to one part mixed polyurethane during crack filling to extend the material’s coverage and enhance its strength. SealBoss 6060 is highly versatile and can be applied over a wide range of substrate temperatures, making it suitable for use in frozen and cold storage warehouse applications or cold weather applications. After the repair is completed, the surface is can be ready to accept traffic in as little as ten minutes at 72°F (22°C), ensuring minimal disruption.

SealBoss 6060 QuickFix is Your Fast Concrete Floor and Road Repair System

SealBoss 6060 is a super low viscosity, fast setting two component polyurethane concrete crack mender offering outstanding penetration properties, superior strength and durability.

At a mixing ratio of 1 to 1 by volume, the mixed product can be used neat or mixed with a sand aggregate to create a quick repair mortar. The product is cured chemically and does not need any moisture to react.

10 Minute Concrete Floor Crack Mender & Spall Repair

Very Fast Cure
Short Turnaround Time
Very Low Viscosity
Creates Repair Mortar with Dried / Silica Sand
Super Strong Polyurethane Formula
Outstanding Bond Strength & Penetration Properties
Use In Combination With SealBoss 6500 Polyurea Joint Fillers
Products is available in Cartridges

6060 QuickFix Resin is a very thin chemical cure product. 6060 polyurethane crack mender resin reacts within minutes of application. You can use it as low viscosity self leveling resin or as a quick set repair mortar. The product has excellent bond strength, compressive & tensile strength, all of which are achieved within minutes of cure. SealBoss 6060 QuickFix and fast cure SealBoss 6500 Polyurea Joint Fill products are the recommended choice for timely floor repairs in commercial warehouses and other areas of traffic. Products are also available in cartridges

Chris Coderre

National Sales Manager

In Conclusion

The ability of SealBoss 6060 to penetrate deeply into cracks and bond directly to the concrete-aggregate matrix ensures long-lasting and reliable repair.

Structural Polyurethane is adaptable for use in extreme temperature conditions, making it suitable for a range of industries and applications where traditional repair materials might fail.

The rapid curing time of SB 6060 minimizes downtime and disruptions, allowing for swift resumption of normal activities in the repaired area.

Given the material’s versatile nature, it can be used to address a wide variety of concrete damage, including cracks, spalls, and other structural defects.

The compatibility of SealBoss 6060 with Portland Cement Concrete (PCC) enables a smooth blending with pre-existing concrete structures, minimizing the aesthetic effects of repairs.

By incorporating SealBoss 6060 Structural Polyurethane into the repair process, professionals can effectively extend the service life of concrete structures while maintaining their appearance and structural integrity. This innovative material offers a highly effective, efficient, and durable solution for restoring distressed concrete and ensuring its longevity.

10 Minute Concrete Floor Crack Mender & Spall Repair Related Articles

Learn More

Feel free to reach out to us at 714-662-4445 for any inquiries, or submit a contact request here. We are eager to assist you in finding the right solution. Expert technical representatives are available to provide on-site support upon request.

Floor & Road Mender Products

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crack mender

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Concrete Repair Cartridge Solutions

Professional Cartridge Systems

SealBoss Cartridge System Solutions

SealBoss Provides Professional-Grade Solutions in 22 oz. Dual Cartridges as a Convenient Alternative to Bulk Products, Elaborate Equipment and Machinery

Concrete repair cartridges are tailored for smaller repair tasks where only a limited amount of product is required. They are especially useful for areas that are hard to reach with larger equipment. Additionally, for floor repair tasks, these cartridges are ideal for last-minute adjustments and minor touch-ups.

Cartridge Product Range

Water Stop & Leak Sealing Application HOT SHOTS
1500 Hydro Active PUR and 1640 Structural Void Fill Foams
Joint Fill & Floor/Road Repairs
6500 Polyure Joint Filler and 6060 Spall / Concrete Crack Mender
Epoxy – Structural Repairs
Crack Injection Epoxy Resins & Epoxy Paste Adhesives

How to Use Cartridges – Checklist

For best results we recommend that you to follow a few simple guidelines and cartridge/product conditioning techniques prior to application.

Condition cartridges to room temperature in colder climates or extreme heat
Shake cartridges with liquid content sufficiently prior to use
Only use static mixer recommended for product
Only use clean static mixers
Push out any air by moving product through the static mixer while holding cartridge in an upright position
Dispense and discard a small amount of product into a dedicated vessel to allow for an even mix
Your cartridge is now primed and ready to go
Dispense evenly
Remove static mixer and replace with cap for any storage

Inquire more about SealBoss Concrete Repair Cartridge Solutions when you call us here at SealBoss. Your representative will be happy to help you out.

Find detailed information and media links on the SealBoss Cartridge Overview Page

SealBoss CARTRIDGE SYSTEM

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CARTRIDGES

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SealBoss Product and Application Training

Product & Application Training

Knowledge Is Power

Our Technical Sales Managers

Passionately Sharing
Experience
and Knowledge
with Industry Professionals
Everywhere

We bring the

Classroom to You

We take pride in educating engineers, distributors and contractors worldwide in the use of our products and equipment. If you like more information on the classroom services, on-the-job training, and lunch and learns we provide, please contact our technical sales staff at 714-662-4445

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TRAINING

Hands-On Demonstrations

Hybridized Training

There is a lot of benefit to conducting the training in two phases, first with the classroom setting, and then following that up with the actual Hands-On Demonstrations to bring all of the principles of applications and installation to the forefront physically to drive home the ideas covered in the classroom.

Twelve Day SealBoss Training Tour Down Under

The SealBoss hybrid training tour kicked off at Bayset in Brisbane with subsequent training session visits to the branches in Townsville, Melbourne, Canberra (ACT), Ingleburn and eventually ended in Seven Hills in New South Wales.

Chris Coderre, National Sales Manager at SealBoss, journeyed over 7,000 miles to Australia to collaborate with Bayset, our esteemed stocking distributor. This trip marked a significant milestone as we celebrated the opening of three Bayset branches, enhancing our local presence.

Each branch hosted a full-day, dynamic training session, blending practical demonstrations with theoretical learning to enrich both contractors and Bayset staff. Chris Coderre, who is nearing a decade with SealBoss, emphasized the importance of delivering substantial value through these sessions.

“Traveling such a great distance obligates us to provide a comprehensive experience. If we didn’t achieve that, there would be little point in making the journey at all,” Coderre explained.

Attendees at each location were particularly enthusiastic about the live demonstrations, which covered cold joint, crack injection, and consolidation grouting. Even those accustomed to traditional classroom settings found the hands-on approach both refreshing and informative. “Integrating practical demonstrations with theoretical training underscores our commitment to teaching correct water stop injection techniques to both installers and engineers,” Coderre added.

We extend our heartfelt gratitude to the Bayset team for their exceptional efforts in organizing and hosting the training sessions. Their hard work ensures that every participant leaves more knowledgeable and skilled.

Stay tuned for more updates as we continue to grow and innovate across Australia!

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TRAINING

Concrete Repair Training

Overview

Partnerships and Free Training: The Key to Success in Today’s Market
The Benefits of Manufacturer-Distributor Partnerships for Product Quality and Customer Training
60 Contractors Attend Free Concrete Repair Training at Local Distributor
Join Free Local Concrete Repair Training Sessions

Partnerships and Free Training

The Key to Success

In the competitive world of construction and repair, strategic partnerships and continuous training are essential for success. Manufacturers and distributors, by joining forces, can efficiently provide high-quality products and offer comprehensive training, allowing them to thrive in the current fast-paced market.

One way to foster these cooperative relationships is through local customer training sessions, where manufacturers, distributors, and contractors have the opportunity to learn, grow, discuss and share their knowledge and expertise. This collaboration enables all parties to better understand each other’s needs, and ultimately leads to improved product quality and customer satisfaction.

The Benefits of Manufacturer-Distributor Partnerships for Product Quality and Customer Training

Manufacturer-distributor partnerships bring several advantages to the table. For manufacturers, they help extend market reach, improve operational efficiency, and gain valuable insights that can be used to enhance product offerings. Distributors, on the other hand, can rely on a wide range of top-quality products and offer localized training sessions that enable their customers to stay up-to-date with the latest advancements in the industry.

In turn, the end-users, such as contractors, benefit from these collaborations, as they have access to cutting-edge products and resources that can enhance their skills and expand their knowledge. This ultimately leads to higher levels of customer satisfaction, as their own clients can appreciate the superior quality of work and adherence to industry standards.

60 Contractors Attend Free Concrete Repair Training

A perfect example of such collaboration is the recent SealBoss Corp. Concrete Repair Training session hosted by Cascade Aqua-Tech. The event proved to be a great success, attracting over sixty contractors eager to learn more about concrete repair systems and their proper applications.

True to the SealBoss training tradition, this informative and hands-on session was provided free of charge to all contractors attending. During the seminar, participants learned the basic principles of polyurethane crack injection, leak sealing, and permeation grouting. They became familiar with the comprehensive system solutions offered by SealBoss product families, consisting of various structural epoxy systems and industrial floor repair techniques.

Chris Coderre, Regional Sales Manager, highlighted the significance of such events: “The true synergy from not only a business standpoint but from an educational standpoint to better the techniques and methods used in our industry is whole and fortified when you can combine the technical expertise of the material manufacturer, the contracting community, and most importantly the distribution network available locally to that contracting community and have everybody under one roof.”

By offering hands-on demonstrations, these training sessions effectively bridge the gap between theoretical knowledge and practical application. As Coderre observed, witnessing the transformation of complex concepts into tangible actions within a short time frame can significantly dissolve any skepticism and clarify doubts regarding industry practices.

Such training sessions also embody the age-old saying, “Give a man a fish, and you feed him for a day. Teach a man to fish, and you feed him for a lifetime.” By providing contractors with the education and resources necessary to improve their own trade, manufacturers and distributors empower them to better serve their customers, making a lasting positive impact on the industry as a whole.

Join Free Local Concrete Repair Training Sessions

If you are seeking hands-on concrete repair training for your customer base, look for manufacturer-distributor partnerships that offer accessible and comprehensive training sessions designed to enhance your skills and knowledge.

These collaborative training opportunities are an excellent way for contractors to stay abreast of the latest industry trends, learn new techniques, and refine their skills, ultimately leading to better results for their clients and higher levels of customer satisfaction.

In conclusion, manufacturer-distributor partnerships not only result in a broader range of high-quality products and local training opportunities but also serve to foster a sense of community and shared knowledge among contractors within the industry. By engaging in these collaborations, manufacturers, distributors, and contractors can better understand the needs and preferences of their customers, creating a thriving and prosperous industry for all.

Another great training day of joint effort Cascade Aqua-Tech Ltd. & SealBoss Corp. Concrete Solutions

This recent training on SealBoss water stop crack injection, leak sealing & permeation grouting was very timely as many water-proofing contractors are dealing with leaking cracks during this time of the year.

The primary focus was on SealBoss 1510 & 1570-hydrophobic polyurethane water cut-off and leak-seal injection foams and the P2002 pump system. In addition, we also provided education on epoxy injection for structural repairs and joint filler for floor crack repairs.

Christopher Coderre, thank you for going above and beyond to make this day a huge success. We are so grateful for your continued support.

Rosiro Lowe,
Sales And Marketing Specialist at Cascade Aqua-Tech Ltd.

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TRAINING

Button Head Packers | Hammer In Packers | Bang In Ports

SealBoss Plastic Specialty Injectors

Plastic Buttonhead Packers | Plastic Hammer-In Ports

Exploring the Versatility of Grout Injection Packers

Grout Injection Packers, also commonly referred to as Packers, Ports, or Injectors, serve as essential tools in the field of construction and repair, particularly in the context of crack injection and leak sealing.

To clarify their various applications and types, these packers are often accompanied by descriptors such as Grout, Epoxy, Mechanical, and Surface, leading to specific terms like Mechanical Packers, Epoxy Injectors, and Surface Ports.

The lexicon of packer terminology extends even further as injection professionals devise elaborate combinations of terms to precisely describe their equipment. For example, phrases like Mechanical Injection Packers, Plastic Grout Injection Ports, and Epoxy Crack Injection Plastic Surface Nozzle Ports with Perforated Tri Base Design and Extra Long Anti Leak Plastic Caps, though complex, provide insiders with valuable specificity about the tool’s design and functionality.

In our video below, we demonstrate the particulars of the Plastic Button Head Packer, a tool also recognized in the industry under names such as Progressive Screw Injector, Port, Packer, Top Hat Packers, or Easy Slide Packers. These names reflect the packer’s unique features, such as its compatibility with button head or slide couplers.

Furthermore, we introduce the Hammer-In Packer, an alternative known variously as Hammer-In Port, Bang In Packer, or Hammer Blow Injector. This variation emphasizes the packer’s method of installation, which involves a simple, forceful action to position the packer into place.

SealBoss® stands at the forefront of this industry as a premier international supplier of both packers and surface ports. Our extensive selection includes surface-mounted epoxy injection ports compatible with all SealBoss epoxy injection systems. Whether you’re working with handheld manual gun injection, pneumatic gun injection, epoxy pump injection, cartridge injection, or high pressure zerk coupler connected epoxy injection, our products are designed to meet your project’s specific needs.

By offering this array of sophisticated and versatile tools, SealBoss® caters to the diverse demands of the construction and repair industry, ensuring that professionals are equipped with the right packers and ports for every situation.

SealBoss Specialty Plastic Ports Our Button Head Plastic Port has a large inner diameter and a large anti return valve in the shaft which permits high volume material flow. This packer is extremely well suited for Curtain Injection and Slab Lifting applications where volume product flow is priority and injection pressures are typically lower.

The Hammer-In Port is an economic alternative to Mechanical Packers. The port is placed quickly and tightening is not necessary. This is a fast placement - low cost injection port that many contractors utilize.

Please don't hesitate to contact us here at Sealboss for more information about our extensive packer selection. Your representative will be happy to assist.

We provide on-site support and training all SealBoss System Solutions.

Technical Sales Team

SealBoss ® Plastic Ports

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Plastic Surface Mount Injection Ports | Epoxy Injection Ports

Plastic Surface Mount Injection Ports
Epoxy Injection Ports

SealBoss ® Surface Port Advantages

Four Durable Plastic Port Designs to Suit Jobsite Conditions
Epoxy Pressure Crack Injection
Cartridge Injection with Low Pressure Zerk Type System
Rough | Uneven Surface Epoxy Crack Injection
Corner Crack Injection
High Pressure Epoxy Injection

Why should I use SealBoss Plastic Surface Mount Injection Ports?
– More Choices

Our quality surface mount epoxy injection ports are expertly designed to meet a wide array of jobsite application challenges. They are meticulously engineered to integrate flawlessly with the entire range of SealBoss epoxy injection systems. This comprehensive compatibility includes:

Handheld manual gun injection: Ensuring ease of use and precision for smaller applications
Pneumatic gun injection: Facilitating efficient and consistent application pressures and flow
Epoxy pump injection: Offering robust performance for large-scale and demanding applications
Cartridge injection: Providing a convenient and quick solution for smaller or more detailed repair tasks
High-pressure zerk coupler connected epoxy injection: Catering to high-pressure scenarios requiring utmost reliability and strength.

These ports are the epitome of versatility and reliability, ensuring that no matter the system or application requirement, our solution seamlessly aligns with your project needs, enhancing efficiency and effectiveness.

Challenging Application?
– We have You Covered

SealBoss surface ports are designed to cover typical application conditions including smooth, rough and uneven concrete surfaces, corner injection and high pressure epoxy injection.

In addition to the standard Tri-Base port, we offer 90 degree base angled ports designed for corner crack injection and 1/2 inch (13mm) round base plastic ports for shallow drill hole recessed port injection.

Using High Epoxy Injection Pressures?

– Go BIG

Our plastic surface port with zerk fitting can be equipped with either a regular high pressure or a low pressure injection zerk fitting to suit your needs for epoxy pump or epoxy cartridge injection. Equipped with a large base, this port provides a massive adhesion contact surface when glued to the concrete substrate, providing superior stability for higher injection pressures where needed.

1/4 EPOXY PORT | TRIBASE PORT
SURFACE PORT

1/4 EPOXY CORNER PORT
NOZZLE

1/2" EPOXY DRILL HOLE
HAMMER-IN PORT

BIG PLASTIC SURFACE PORT
WITH ZERK

Most epoxy crack injection is performed with the use of surface mounted injection ports. The port is glued to the concrete surface with SealBoss 4500 epoxy paste adhesive. Our nozzle type injection ports have a perforated base to increase the surface for the adhesive to hold on to the port and provide a secure connection between port and substrate.

Our zerk type surface port with extra large base plate takes surface port injection to another level. Now you can use high pressure zerk coupler equipped injection equipment with a surface mounted port for better connection security and higher injection pressures.

Please don't hesitate to contact us here at SealBoss for more information about our extensive packer selection. Your representative will be happy to assist.

We provide on-site support and training in eight Southern States for all SealBoss System Solutions.

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Surface Injection Ports

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EP Ports

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Retaining Wall Repair

Injection Methods Compared

Understanding Retaining Wall Repair:

Polyurethane vs. Epoxy Injection Methods

Retaining walls play a pivotal role in infrastructure and landscape, offering both functional support and aesthetic appeal. These structures, while robust, are susceptible to environmental factors and age related weakening that can lead to cracks, spalls, water leakage, or other forms of structural damage.

Addressing these issues promptly and effectively is crucial to ensure the longevity and safety of the wall. In the realm of deep penetrating, effective sealing and high strength structural retaining wall repairs, two methods have emerged as frontrunners: Polyurethane and Epoxy injection.

This overview explores the intricacies of both methods, comparing their advantages, applications, and effectiveness to guide you in making an informed decision for your retaining wall repair needs.

Retaining Wall Repair
with Leak Sealing Polyurethane Water Stop Foam Injection

Retaining walls serve as crucial components in construction projects, especially when dealing with slopes or elevated terrains. Their primary function is to combat soil erosion and bolster the stability of structures by resisting the pressures of soil and water. Yet, like all structures, retaining walls are prone to wear and tear, often manifesting as water leakage and subsequent erosion.

Enter polyurethane injection, a game-changer in the realm of retaining wall repairs. This method stands out not only for its efficacy but also for its cost-efficiency. Unlike traditional repair methods that might involve extensive excavation, the use of heavy machinery, or prolonged construction periods, polyurethane injection offers a swift and minimal-disruption solution. The essence of this method lies in the foam grout injected, which forms a resilient waterproof barrier, crucial for walls constantly exposed to moisture and hydrostatic pressure.

At its core, polyurethane injection foam is engineered to expand upon water contact. Typically, this foam is introduced into cracks or voids within a structure. Upon encountering water, a chemical reaction is triggered, causing the foam to swell and occupy the space. This unique expanding property is invaluable for tasks like leak sealing, ensuring that the foam aptly fills gaps and halts further water penetration.

The combination of low viscosity, fast expansion and curing, flexibility, good chemical resistance and adhesion, make polyurethane injection foam grout an effective choice for leak seal and water stop injection applications.

Here are some advantages of using PUR foam for stopping water migration through retaining walls:

Cost-effective — Polyurethane injection is a cost-effective solution for repairing a leaking retaining wall. It requires less labor, time, and materials compared to traditional methods of repair, such as excavation and replacement
Water Stop Leak Sealing and Waterproofing — The injected polyurethane resin expands on contact with moisture and creates a waterproof compression seal that prevents further water infiltration into the retaining wall
Minimal-Invasive — Polyurethane injection requires minimal disruption to the surrounding area, making it a convenient solution for homeowners and business owners. It does not require excavation, heavy machinery, or lengthy construction timelines
Quick — Polyurethane injection can be completed quickly compared to traditional methods, minimizing the time that the retaining wall is out of commission and minimizing disruptions to daily activities
Durable — The injected polyurethane resin creates a strong and flexible bond with the concrete surface, making it a durable and long-lasting solution for sealing a leaking retaining wall

Summary

Polyurethane injection is a cost-effective, waterproof, minimal-invasive, quick, durable, versatile, and eco-friendly solution for sealing a leaking retaining wall. If you are facing a leaking retaining wall, consider using this method for an efficient and effective repair solution.

Retaining Wall Repair
with Epoxy Resin Injection For Structural Strength

Retaining walls play an indispensable role in both landscape and infrastructure, acting as bulwarks against soil erosion and providing essential structural support. Yet, like all structures, they are vulnerable to the elements, facing challenges like natural degradation, water-induced damage, and the relentless pressure from the soil. Over time, these factors can result in cracks, voids, and other structural concerns. Left unaddressed, these issues can jeopardize the wall’s stability and safety. This is where epoxy resin injection comes into play, offering a robust solution to restore and reinforce a retaining wall’s strength.

Here is a closer look at the benefits of using epoxy resin injection for retaining wall reinforcement:

Structural Strength Repair — Retaining walls can lose their structural strength due to natural wear and tear, crack development, water damage, and soil pressure. Epoxy resin injection can fill and reinforce the damaged areas, restoring the retaining wall’s strength and stability. Epoxy resin, known for its high compressive and tensile strength, can fortify damaged areas, resisting both compressive and tensile forces. Its ability to prevent crack propagation and bear significant pressures and loads makes it a prime choice for restoring walls facing soil and water pressures
Durability — Epoxy resin injection is a durable solution for retaining wall repair. Epoxy resin is resistant to water, many chemicals, and typical ambient heat. It also resists wear and tear, making it a long-lasting solution that can withstand the test of time
Cost-effectiveness — Opting for epoxy resin injection can be a financially savvy decision. When compared to the steep costs associated with wall replacement—which often involves excavation, demolition, and rebuilding—epoxy injection emerges as a cost-effective alternative
Minimal-Invasive — Epoxy resin injection is a minimal-invasive solution for repairing retaining walls. It does not require excavation, heavy machinery, or lengthy construction timelines, minimizing the disturbance to the surrounding area
Quick — Time is of the essence in repair projects. Epoxy injection offers a faster turnaround than many traditional methods, ensuring the retaining wall is swiftly restored to functionality, with minimal disruption to daily routines

Summary

Epoxy resin injection is a reliable and efficient solution for structural retaining wall repair, offering a range of advantages such as durability, high compressive and tensile strength, cost-effectiveness, and minimal-invasiveness.

For any structural repair project, it is highly recommended to seek guidance from a professional engineer to assess the suitability of epoxy injection. Additionally, it is important to hire a skilled and experienced epoxy injection contractor who can perform the repair in accordance with the specifications. This ensures that the repair is conducted safely and effectively, and that the structure is restored to its optimal condition. It is crucial to prioritize safety and quality when it comes to structural repairs — expert advice and hiring competent professionals can help to achieve these goals.

Conclusion

Retaining Wall Repair – Polyurethane or Epoxy Injection

Polyurethane foam injection can be applied effectively in a wet environment where active water leaks are present. When the foam is injected, it expands and creates a water-resistant barrier that forms a permanent, flexible or semi-flexible seal upon contact with water. In most cases, there is no need to surface seal cracks before injecting the foam. Injection packers can be installed in wet environments and injection is not impacted by active water flow. While water-bearing cracks can lead to structure deterioration and erosion over time, they often do not compromise the structural integrity of the building if recognized early and sealed promptly
While structural epoxy injection can effectively restore a retaining wall’s strength and integrity, it is most effective in a dry environment. Epoxy is not well-suited to stop active water leaks. The injection area requires more preparation work, and it is recommended to surface seal cracks before injecting the epoxy. Surface ports do not adhere well in very wet environments. This repair method is more time-consuming and labor-intensive compared to polyurethane foam injection, and it can be more expensive

In summary, both polyurethane foam injection and structural epoxy injection are effective repair methods for retaining walls. Polyurethane foam injection is a highly effective method for preventing water infiltration, stopping active water flow, and efficiently and permanently sealing cracks. Structural epoxy injection is most suitable for application in environments that are not actively leaking and require additional support for significant structural damage in the wall.

Ultimately, the choice of injection repair method will depend on the specific project requirements.

It is always recommended to consult with a qualified professional to determine the best approach for your retaining wall repair needs.

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