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Your Competitive Advantage with SealBoss

Comprehensive Solutions for Specialty Infrastructure Repairs

Your Competitive Advantage with SealBoss

At SealBoss, our primary focus is on supporting your business growth. We aim to give you an competitive edge over competitors through our high-quality materials, advanced equipment, reliable technical support, and comprehensive assistance. Our core values are centered on fostering your success in this competitive and demanding field.

Enhance Your Competitive Edge with SealBoss Concrete Solutions

Excellence and Diversity in Product Offerings: Polyurethanes, Acrylates, Epoxies, Polyureas

SealBoss offers a sophisticated and varied grout product line, catering to the needs of the contemporary market.

Our comprehensive range of Water Stop and Leak Sealing materials includes PUR injection resins and foams for sealing leaking fissures and gushing leaks, curtain grouting, and acrylic injection resins capable of penetrating thinnest hairline cracks and fine soils.

SealBoss features a high quality epoxy gel and resin product line, crafted for both structural repairs and reinforcement, ensuring enhanced durability and reliability for a wide array of applications.

Furthermore, our product range includes Geotech foams and materials, covering soil stabilization, compaction and slab lifting foams, and corresponding equipment, to cater to diverse project requirements.

Many of the SealBoss products are designed for low environmental impact and are certified for contact with potable water.

Equipment and Accessories: A Comprehensive and Versatile Portfolio

At SealBoss, we are proud to present ourselves as one-stop solution for your specialty infrastructure repair requirements. We offer an extensive range of professional equipment and accessory product lines within the industry.

Our dedicated team will assist you in selecting the ideal product tailored to your requirements, facilitating a seamless repair experience by supplying essential components, including pumps, hoses, packers or ports, and specialized accessories.

Technical Support, Training, and Education: Comprehensive Programs for Skill Development

We provide all-inclusive training and education in Leak Sealing, Floor Repair, and Geotech polyurethane infrastructure repair. Our educational workshops take place at distributor locations, and we offer on-site consultations for contractors, giving them tailored advice and assistance. In addition, we have available online training videos, adressing various product groups and methods.

SealBoss houses a proficient technical support team, offering assistance as needed. Our team, consisting of experienced professionals, is committed to addressing your questions and concerns with timely and effective solutions.

A Commitment to Accelerating Your Business Growth: Our Core Value

At the core of our actions, our main focus is to support our customers’ success. We recognize that their accomplishments have a direct impact on our own growth, creating a mutual dependency that shapes our company’s culture and values. Our dedication to helping our customers succeed is an integral part of our organization’s principles, and we are committed to offering the essential tools, resources, and assistance needed for prosperity in the infrastructure repair industry.

Competitive Advantage SealBoss: 35 Years of Experience and Quality

Drawing from our expertise and the high-quality materials we provide, we strive to minimize callbacks for your customers, ultimately enhancing their satisfaction and fostering a positive reputation for your business.

Competitive Advantage

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Water Tank Injection Training

Water Tank Injection

Water Tank Leak Seal Injection Training

Large Water Tank Injection Leak Repair with SealBoss 1510 Water Stop Foam

SealBoss offers full system solutions for water stop & leak repair with high pressure polyurethane injection

Introduction

Drinking water tanks are specifically constructed to maintain a sealed, water-tight environment; however, cracks and leaks in expansive concrete water storage structures, frequently detected during construction, can lead to numerous undesired outcomes. These may encompass significant water loss or water ingress contaminated by pollutants and germs, potential health risks, and structural damage to the tank.

Cracks and leaks in large concrete water tanks can lead to significant water loss or water ingress (pollution/germs), potential health risks, and structural damages. Repairing these issues in a timely and efficient manner is crucial for maintaining water quality and preventing further damage. In this article, we will discuss the process of repairing large concrete water tank cracks and leaks using the SealBoss Water Stop and Leak Seal Polyurethane Injection Foam, SealBoss Injection Packers, and SealBoss Professional Injection Pumps.

Ensuring Product Safety – Using NSF Certified Waterproofing Polyurethane Foam System

Western U.S. Regional Manager Chris Coderre instructs a construction team on urethane waterstop injection methods in Seattle, Washington

The NSF Drinking Water Contact Certified SealBoss 1510 Water Stop Foam and the SealBoss P2002 single component injection pump system with SealBoss 13-115S (½”) high pressure packers were used live in the training session at a large concrete water tank with active leaks.

The National Sanitation Foundation (NSF) enforces stringent standards to reduce the negative impact of products interacting with potable water.

Facilities like water treatment plants, water containment structures, and other related structures should be maintained and repaired using approved products that are deemed safe for contact with drinking water and won’t introduce contaminants that could cause health issues or regulatory concerns.The NSF is an independent organization that establishes public health standards and certification programs to safeguard food, water, and the environment. The American National Standards Institute (ANSI), a private non-profit entity, oversees the development of consensus standards for products, services, processes, and systems in the United States.

Adhering to NSF/ANSI/CAN 61 certification ensures that products comply with regulatory requirements for the U.S., Canada, and other countries adopting these standards.Products in contact with drinking water undergo NSF/ANSI/CAN 61 testing to confirm that contaminant levels remain below the maximum acceptable limits for safety. Rigorous testing is required for products to achieve NSF approval.

Inspecting the Water Tank

The first step in the water tank injection repair process is a thorough inspection of the tank to identify all cracks and leaks. This inspection should be performed by a trained professional, as they will have the experience and knowledge to detect even the most subtle signs of damage. Once the inspection is complete, the repair team can develop a plan for addressing the identified issues.

Preparing the Tank for Repair

Before beginning the water tank injection repair process, it is necessary to prepare the tank. First, drain the tank completely to ensure a safe and dry work environment. Then, clean the surface around the cracks, removing any debris. This step is crucial for the success of the repair, as a clean surface allows for optimal detection of crack development and subsequent injection packer placement.

Installing SealBoss Injection Packers

To inject the SealBoss Polyurethane Injection Foam into the cracks and leaks, Injection Packers must be installed. These packers serve as the entry points for the foam and ensure that it is directed precisely into the damaged areas. To install the packers, drill holes at regular intervals along the length of the crack, and then insert the packers into the holes. The number and spacing of the packers will depend on the size and severity of the cracks, as well as the specific requirements of the water tank injection repair project.

Preparing the SealBoss Polyurethane Injection Foam

The SealBoss Polyurethane Injection Foam is a single component accelerator adjusted system that requires proper mixing before use. Follow the manufacturer’s instructions for accelerator percentages, ensuring that the correct proportions are used to achieve the desired expansion rate and strength. Once the product is thoroughly mixed, the foam is ready for injection.

Injecting the SealBoss Polyurethane Water Stop Foam

With the SealBoss Professional Injection Pump, begin injecting the leak sealing foam into the installed packers. The foam will expand upon contact with moisture, filling the cracks and stopping the leaks. As the foam fills the cracks, it will create a strong and flexible seal, preventing further water infiltration.

Monitor the foam’s progress and continue injecting until the foam fills the entire crack and reaches the next injection port. Repeat this process for all injection ports, ensuring a complete and thorough repair. Re-inject packers two or three times until product refusal.

Post-Injection Cleanup

Once the SealBoss Polyurethane Injection Foam has fully cured, it is time to clean up. Remove the injection packers and any excess foam from the surface of the tank. Patch any remaining holes with a suitable patching material, to ensure a smooth and watertight finish.

Refilling and Testing the Water Tank

With the water tank injection repair complete, it is time to refill the tank and test for any remaining leaks. This step is crucial for confirming that the repair was successful and that the tank is now fully functional. Fill the tank gradually, monitoring the repaired areas for any signs of moisture or water seepage. If any leaks are detected, it may be necessary to repeat the repair process or consult a professional to address any underlying issues.

Ongoing Maintenance and Monitoring

After successfully completing the water tank injection repair, it is essential to implement a regular maintenance and monitoring schedule to prevent future issues. Inspect the tank periodically for signs of new cracks or leaks and address them promptly to avoid more extensive and costly repairs. Proper maintenance and monitoring will ensure the longevity of the water tank and the quality of the water it stores.

Conclusion

Using SealBoss Water Stop and Leak Seal Polyurethane Injection Foam, SealBoss Injection Packers, and SealBoss Professional Injection Pumps, large concrete water tank crack and leak repairs can be completed efficiently and effectively. This comprehensive water tank injection repair process provides a durable and flexible solution for sealing cracks and leaks, ensuring the structural integrity of the tank and the quality of the water it stores. By employing professional techniques, the contractor can successfully restore the water tank to optimal condition and prevent more extensive damage.

If you have any questions on crack injection waterstop procedures or any injection related applications, please contact our team of qualified SealBoss representatives to schedule an on site consultation & full injection systems training.

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Soil Consolidation Waterproofing Injection

Soil Consolidation & Waterproofing Injection

Soil Consolidation and Waterproofing Injection with Polyurethane Grout

Soil consolidation is a process often employed for soil injection treatment in mining and tunneling projects, but its applications extend beyond these large-scale soil treatment scenarios. One method for achieving soil consolidation, stabilization, and waterproofing involves the use of injectable polyurethane grouts.

Polyurethane grout injection is particularly useful in cases where water migration must be halted and soil shifting needs to be prevented. In this specific jobsite application, we demonstrate the process of using SB FlexGel, a hydrophilic polyurethane injection gel, along with steel injection needles to halt water ingress into a structure through pipe penetrations.

In this specific jobsite application, we demonstrate the process of using SB FlexGel, a hydrophilic polyurethane injection gel, along with steel injection needles to halt water ingress into a structure through pipe penetrations.

Upon injection, FlexGel is a low-viscosity liquid, allowing it to easily migrate through voids, fissures, and cavities in rock structures and loose ground. As it cures, it forms an impermeable bond that consolidates the soil, stabilizes the ground, and creates a watertight seal between the pipe, soil, and structure — This dual function addresses both the soil consolidation and waterproofing aspects of the repair.

As another option, hydrophobic polyurethane grouts and foam grouts can also be employed for this type of application, offering alternative solutions depending on the specific conditions and requirements of the project. These materials can effectively seal off leaks and reinforce the surrounding structure, ensuring long-lasting protection against water infiltration.

Polyurethane injection resins are known for their strong adhesion to rock and soil particulates, and they remain firm and rigid after the expansion process is complete. These properties make polyurethane-based injection products ideal for a wide range of soil waterproofing, consolidation, and stabilization needs.

In this application, Steel Injection Needles are used to deliver the polyurethane grout into the soil at predetermined depths. These needles serve a similar purpose to the more complex and sophisticated Grout Injection Lances often used in large-scale projects. By employing this technique, structures can be protected from water ingress, soil can be stabilized, and long-term durability can be ensured.

Polyurethane Gel Injection for Sealing Pipe Penetration Leaks at a Nebraska Natural Gas Plant

A natural gas plant in Nebraska, responsible for pumping methane gas, experienced persistent water intrusion through multiple pipe penetrations. Previous attempts to patch these leaks from the inside of the structure (negative side) proved unsuccessful. Additionally, water infiltration was observed at the floor-to-wall cold joint.

Soil Consolidation Repair Procedure

Given the easy exterior access to the affected areas, the proposed solution involved soil consolidation and waterproofing injection around the gas pipe from the outside of the structure.

This technique employed SealBoss FlexGel and steel injection needles or lances. It aimed to create a comprehensive solution by waterproofing the soil surrounding the pipe and sealing any water-bearing voids, cracks, and fissures within and around the structure where the pipe penetration occurred. The injection pressure facilitated a secure seal between the pipe and any annular gap between the pipe and the surrounding concrete.

Performing the repair from the exterior minimized further structural damage to the concrete, as it eliminated the need for drilling additional holes and grid patterns.

These steps are typically required when executing soil and curtain injections from the negative side (inside) of a structure.

SealBoss FlexGel LV is a NSF-certified, low-viscosity, single-component hydrophilic polyurethane gel injection rubber and chemical injection grout. It boasts excellent penetration properties, superior strength, and durability. FlexGel was selected for its low viscosity and slower gel time, which allows the resin to infiltrate the substrate and consolidate and waterproof the soil behind the structure and the area surrounding the gas pipe penetrations.

Although FlexGel can be diluted with up to a 10:1 water-to-resin ratio, it was injected “neat” (undiluted) for this application. Using FlexGel neat is a common and approved practice for smaller-scale projects, as it circumvents the need for complex and costly multi-component injection equipment. Instead, simple single-component injection pumps can be used.

The pipe penetrations were identified on the negative side, marked on the structure’s exterior, and used to determine the injection plan based on the penetration spacing. Large pipe penetrations required a minimum of three injection points for full coverage. For pipes up to 6 inches in diameter, one lance was driven directly above the pipe down to a predetermined depth, based on the location of the penetration.

Steel injection needles or lances were installed using a hammer drill and driven to the desired depth. After positioning the lance, the bolt used to drive it was removed, and the applicator with a valve was installed.

For enhanced control of the injection needle/lance, the contractor fastened two vice grip pliers to the top. This enabled them to easily raise and lower the lances to the desired position.

The SealBoss P2002 high-pressure injection pump was utilized to pump the material through the lances. The quantity of material used per lance was measured using the graduated hopper on the pump.

Each penetration was injected until material refusal was evident, either around the penetration or along the cold joint on the floor.

As the FlexGel reacted and expanded, it displaced air and water, causing bubbles to rise from the negative side of the structure. Throughout the injection process, the FlexGel polymer permeated the wall completely and cured. This demonstrated the effectiveness of the repair technique in sealing the pipe penetrations and mitigating water intrusion.

Quality Control

For leak detection and quality control purposes, the injection areas were flooded and saturated with water both before and after the injection repair. This was done to locate and confirm all leaks prior to the injection and to verify the successful sealing of the affected areas post-injection.

Should you have any questions about this soil consolidation waterproofing injection project or the materials used, please do not hesitate to contact us. We are here to assist in any way possible. Always remember to work safely by wearing eye protection and gloves when handling chemicals. We hope you found our review of the project outlined above informative and invite you to explore our website for a comprehensive range of waterproofing solutions for concrete structures.

Jobsite: Northern Natural Gas, Nebraska
Scope: Soil Consolidation Waterproofing Injection – Seal Pipe Penetrations
Materials Used: FlexGel
Additional Tools: Steel Injection Needle Lances, P2002 Injection Pump, Hammer Drill, Generator, PPEG

Soil Injection Waterproofing

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EZ-FIT Injection Packer

EZ-Fit Injection Packer

The Washer:
Where Ease Meets Excellence in Injection.

Introducing the SealBoss® EZ-Fit Injection Packer:

Elevating Precision in Packer Installation

In our quest to enhance the user experience and precision in packer installation, we’ve innovatively designed the SealBoss® EZ-Fit Injection Packer. One of its standout features is the strategically placed washer at the top of the packer body. This washer serves as an intuitive guide, ensuring swift and accurate packer placement.

Gone are the days of second-guessing during packer installation. The moment the washer touches the substrate, the applicator can be confident that the EZ-Fit Packer is perfectly positioned within the drill hole, primed and ready for tightening.

But that’s not all. We’ve fortified the injection port with heavy-duty steel, ensuring its durability and longevity. Complementing this robust design is a soft-grade rubber sleeve, which provides enhanced friction and grip, ensuring a secure and efficient injection process.

Experience the difference with the SealBoss® EZ-Fit Injection Packer – where precision meets performance.

The SealBoss ® EZ-Fit Packer style has a strong following with some experienced contractors while boosting confidence among contractors new to the crack injection business.

Packer Technology since 1988

SealBoss has been a leader in the injection packer technology since 1988. Mechanical packers and injection ports are the gateway to successful injection. SealBoss supplies injection packers to customers worldwide. We offer mechanical packers varying in all key designs including packer material types and dimensions. We also offer custom designs and production for our customers.

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SealBoss Quick Info Crack Injection

SealBoss ® Packer Quick Reference

With offerings spanning the waterproofing, floor repair, and structural repair scopes,
SealBoss ® is your source for proven concrete repair materials.

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Injection Packer Spacing / Placement

Optimizing Injection Packer Spacing and Placement in Leak-Seal Crack Injection

Injection Packer Spacing

Determining Mechanical Injection Packer Spacing Based on Site Conditions and Product Properties

In the context of leak-seal crack injection, the spacing of mechanical injection packers, also referred to as port spacing, necessitates careful consideration of various site conditions, such as crack width, substrate thickness, water flow, and product properties.

For numerous applications, an initial spacing range of 8 inches (20 cm) to 1 foot (30 cm) on-center is a suitable starting point. However, the presence of hairline cracks calls for tighter spacing, as the limited product dispersion hampers its ability to traverse extensive distances. Consequently, narrower cracks demand closer packer spacing.

Injection Packer Placement

Employing Staggered Injection Packer Placement for Enhanced Crack Intersection and Reduced Concrete Damage

To optimize the efficacy of leak-seal crack injection, contractors should, whenever feasible, employ a staggered injection packer placement strategy.

This entails alternating drill holes to the left and right of the crack and drilling at a 45-degree angle towards the crack, thereby creating a stitch grouting pattern.

Utilizing this technique increases the desired probability of intersecting the crack during drilling and diminishes the likelihood of inducing additional cracking or spalling in the concrete throughout packer installation or the high-pressure injection process.

It is generally advised to initiate the injection process at the lowest point and proceed in an upward direction.

SealBoss ® Injection Packers

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PACKERS

What Causes Unstable Soil? | Slab Lifting – Polyjacking – Permeation Grouting

What Causes Unstable Soil?
Permeation Grouting - Filling - Polyjacking

Unstable soil encompasses earth materials susceptible to shifting, moving, or shrinking due to their composition or environmental and human-induced conditions. Its inherent instability can pose a serious threat to the stability, security, and integrity of infrastructures, leading to the potential damage or degradation of structures such as buildings, bridges, and roads.

Unstable soil may not remain in place without extra treatment, support or shoring. Understanding the root causes of unstable soil is integral in combating its negative impacts. Here are the four primary factors contributing to soil instability:

Poor Soil Compaction

Poor soil compaction is a well known cause of unstable soil and often results in structural damages and sinking structures. Poor soil compaction can be attributed to various factors, primarily centered around soil texture and properties. Certain soils are more susceptible to compaction due to factors like high clay content, excess salt, low pH, and high water content. Construction choices also play a role; improper selection of compaction equipment and materials by contractors can lead to subpar compaction. Certain areas, like soil adjacent to foundations, are more prone to poor compaction as well.

Depending on soil composition and density, permeation grouting and polyjacking may provide solutions to these problems.

Soil Erosion

Erosion is a geological process involving the movement of the earth’s crust due to factors like water flow, wind, and human actions. Erosion, whether caused by wind, water, temperature changes, or human activities, is a process that removes soil or rock from one location and transports it to another. This constant displacement destabilizes the soil, causing undesirable consequences such as landslides, sinkholes, and damaged structures.

For construction projects and any existing structures, unstable soil due to erosion can jeopardize investments and endanger buildings.

Freeze/Thaw Cycles

Freezing and thawing can change the physical structure of soil and lead to increased erosion. The expansion of frozen water trapped in the substrate opens fissures in the soil and rocks to the extend of breaking up even solid structures. Freeze and thaw events create expansion and contraction cycles in the soil and minerals which lead to a continued break down and potential loss of integrity.

Particularly on fine-grained soils prone to freezing and thawing, issues arise due to soil instability. Thawing frost and permafrost, soil with frozen water particles, softens and reduces soil compactness, leading to structural sinking. This poses significant challenges for building and infrastructure development.

Organic Decomposition

Soils containing a high concentration of organic materials are subject to decomposing through chemical processes and microorganisms such as bacteria, fungi, archaea and protists. As organic materials break down, they lose mass and cohesion, which weakens the soil’s overall integrity. The spaces left by decomposed materials can cause the soil to become more porous, reducing its ability to support weight and withstand external pressures. This increased porosity can also lead to changes in water drainage patterns, potentially causing uneven settling and erosion.

The rapid soil transformation and eventual loss of a high percentage of the organic material during decomposition can cause soil volumes to shrink, contributing to instability. In summary, decomposition disrupts the soil’s structure, cohesion, and load-bearing capacity, making it more prone to shifts, settling, and erosion, which collectively contribute to soil instability.

Unstable Soil Solutions

Soil stability is a critical aspect of construction and infrastructure projects. Unstable soil can cause significant damage to structures, such as foundation and wall cracking, and can even lead to collapse.

The SealBoss Void Filling, Polyjacking and Permeation Grouting System may help mitigate these causes of unstable soil.

Soil stability can be restored to soil with adequate polyurethane resin and foam products and structures can be supported and in some circumstances raised.

At SealBoss, we have product solutions for sinking slabs, foundations, seawalls and retaining walls in commercial and residential environments.

Polyurethane resins, foams, and grouts are excellent solutions for stabilizing unstable soil. In this article, we will explore the technical details of using these materials and their benefits.

Polyurethane Resins for Soil Stabilization

Polyurethane resins are synthetic materials that have excellent adhesive properties, making them ideal for stabilizing soil. These resins are injected into the soil in a liquid form, where they expand and harden, filling voids, and stabilizing the soil. Polyurethane resins are typically used to fill voids or stabilize the soil around the foundation, but they can also be used to strengthen slopes and embankments.

One of the significant benefits of using polyurethane resins for soil stabilization is that they are easy to use and can be applied quickly. They are also NSF water contact approved products to prevent harm to the environment. Polyurethane resins can be applied in many conditions, making them a versatile solution for unstable soil stabilization.

Foam Jacking for Soil Stabilization

Foam jacking, also known as polyjacking, is a technique used to stabilize soil by injecting foam into the soil to fill voids and create support to a structure and provide for some lifting, if neccessary . The foam expands and hardens, lifting the soil and filling voids, stabilizing the soil, and correcting many settlement issues.

Foam jacking is an excellent solution for fixing concrete slabs, sidewalks, and driveways that have sunk due to soil instability. The foam jacking process is quick, and there is minimal disruption to the surrounding areas. Foam jacking is also cost-effective compared to other soil stabilization techniques, making it an attractive option for homeowners and contractors.

Permeation Grouting for Soil Stabilization

Permeation grouting is a soil stabilization technique used to strengthen soil by injecting polymer grout into the soil. The grout is injected into the substrate at pressure, filling voids and stabilizing the soil by compaction and adhesion.

Permeation grouting is commonly used to stabilize soil around tunnels, bridges, and buildings. The process is quick, and there is minimal disruption to the surrounding areas. Permeation grouting is also a cost-effective solution for soil stabilization and is an excellent option for large infrastructure projects.

Benefits of Polyurethane Resins, Foams, and Grouts for Soil Stabilization

Polyurethane resins, foams, and grouts are excellent solutions for soil stabilization. Here are some of the benefits of using these materials:

Versatility: Polyurethane resins, foams, and grouts can be used to stabilize different types of soil, including sandy, somewhat clayey, and rocky soils.
Environmentally Safe: Materials are available that have been certified for drinking water contact and are used for projects that require minimal impact on the environment.
Cost-Effective: Polyurethane resins, foams, and grouts are cost-effective solutions for soil stabilization. They require less labor, typically smaller equipment and often less material compared to other techniques, making them ideal for larger and very small infrastructure projects.
Quick Application: These materials can be applied quickly, reducing the amount of downtime and disruption to the surrounding areas.

Polyurethane resins, foams, and grouts have been used in many unstable soil stabilization applications.

Links to Unstable Soil Stabilization Accessories:

Unstable Soil Solutions

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Municipal Wastewater Pump Station Infiltration Repair

Municipal Wastewater
Pump Station Infiltration Repair

How to Stop Water Inflow & Infiltration
I & I - Repair

Texas – A Municipal Water District was experiencing heavy groundwater infiltration at the pre-cast cold joints in multiple Lift Stations in a new housing development

After previous attempts to stop an inflow and infiltration water leak using low pressure and mastic waterstop had failed, the Municipal Wastewater District reached out to SealBoss looking for a turn-key system that could withstand the hydrostatic pressures, causing active leaks in a lift pump station and seal them permanently with minimal effort, expense and resources.

Time of repair was a key factor due to the need for special permits, including a confined space permit, and lane closure requirements with traffic control for use of truck mounted equipment.

Municipal Wastewater Pump Station Infiltration Repair

With the recommendation of Chemical Grouting, following previous failures and repair attempts, the Wastewater Conveyance Team was interested in a demo of the system including an on-the-jobsite training. A SealBoss technical representative made the drive down from Kansas City to in order to demonstrate the chemical grouting system and assist the Water & Sewer Utility Provider in the installation and repair.

After arriving at the location, the leak was evaluated and a strategy for injection was formulated.

To initiate the injection plan, the first step was to drill holes in the pit. These holes were spaced approximately 12 to 18 inches apart and positioned 4 inches above the cold joint. They were drilled at a 45-degree angle, extending back into the joint. Subsequently, the holes were flushed using a squirt bottle until clean water was refused, and high-quality mechanical packers were then installed.

Following an in-depth training on the use and cleaning of the very quiet and compact SealBoss P2002-1C Injection Pump and the use of SealBoss 1510 NSF Certified Water Stop Foam, the trainee applicator climbed back in the manhole to run the pump system by himself.

To expedite the foam production process for the active leak repair, SealBoss 15X Catalyst was utilized at a slightly higher percentage than the standard recommendation of 10% volume.

The procedure involved injecting from one end of the main line pipe until resin or foam was visible at the cold joint, and subsequently spraying some water to initiate the reaction.

Municipal Wastewater Lift Pump Station
Inflow & Infiltration (I&I) Repair with
Water Stop Foam

How to seal unexpected leaks during the injection repair

Sometimes concrete cracks and spalls form during the packer installation or injection process. Drilling holes can occasionally become to wide for the intended packer to fit. For these kinds of situations it is recommended to have Seal Oakum and various sized Injection Packers on hand.

In this specific application, as injection continued around the joint, one of the holes was apparently drilled too close to the joint and subsequently spalled out, causing it to leak significantly.

With a quick dredge of the oakum in catalyzed SealBoss 1510 Water Stop Foam, a bag of Soaked Oakum was sent down into the manhole and held in place by the applicator over the leaking spall. After about two minutes of holding the oakum in place, the leak had stopped.

The area was then injected on either side of the installed oakum to fill any remaining voids and to seal the joint permanently.

All leaks were completely stopped within 90 minutes time. The total time on site amounted to two hours.

For a Detailed Epoxy Versus Polyurethane Comparison – click here.

SealBoss Proven Injection Products for Quality Results

Professional Polymers
Premium Packers
Powerful Pumps
– Easy To Use, Clean, Maintain
– Modular &, Compact Designs
– Single and Multi Component
– Electric and Pneumatic
– Heavy Duty For Daily Use

SealBoss Support & Training

In Person and Video training is available upon request, contact SealBoss today to speak to your regional technical representative on our SealBoss full system solutions and offerings.

SealBoss Injection Systems

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Presentations for Engineers, Specifiers & Project Managers

Presentations for
Engineers - Specifiers - Project Managers

Advantages of engaging with a SealBoss Specialist to Present to Local Organizations

Opportunity to deliver lunch and learn lectures to engineers, municipalities, and general contractors
Chance to showcase the applications of polyurethane concrete repair products in a specific context
A forum for discussing potential future applications and projects
Opportunity to network and establish relationships with potential clients and collaborators
Customized presentations tailored to the interests of the audience
Access to SealBoss regional managers who can assist with scheduling and logistics

Presentations for Engineers – Specifiers – Project Managers – Distributors

SealBoss Technical Consultants offer presentations tailored to the needs of the industry professional — Our lunch and learn presentations aim to strengthen relationships, improve product knowledge, and facilitate discussions on strategies.

The focus is on providing value to you and your projects through concise presentations and discussions. We offer relevant information and technical insights that emphasize the measurable benefits of our products on the jobsite.

More Information on Training Formats

If you have any questions, comments, or requests, please call us at 714-662-4445 and ask for your technical consultant. We are happy to assist you.

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Low Viscosity Injection Resin-Foam For Fine Cracks

Low Viscosity Injection Resin / Foam

SealBoss 1570 LV

Play Video about SEALBOSS-1570-LV-Low Viscosity-FOAM-LEAK-SEAL-FOAM-GROUT

Low Viscosity Injection Resin/Foam – SealBoss 1570 LV

Shut Down Gushing Leaks
Hairline Crack Injection Leak-Seal
Fast or Slow – Adjustable Reaction
Flexible Foam
Low Viscosity Foam

Low Viscosity Injection Resin – Superior Penetration and Adhesion Properties

Low viscosity injection resins have excellent penetration and adhesion properties, which make them ideal for filling fine, hairline cracks and tight crevices in concrete, masonry, and natural substrates.

They can penetrate deep into the structure, where they form a strong bond with the surrounding substrate, creating a water tight seal, and ensuring a secure and durable repair.

Fine Crack and Cold Joint Injection

When SealBoss 1570 LV Water Stop Foam is mixed with SealBoss high foaming 15X Accelerator it forms a super low viscosity, flexible, hydrophobic, hydro-active injection leak-seal foam with excellent penetration properties.

During the injection process SealBoss 1570 LV penetrates deeply into cracks, fissures and cold joints creating a durable and flexible compression seal.

SealBoss 1570 LV Low Viscosity Water Stop Foam is NSF/ANSI Drinking Water Contact Approved.

Low Viscosity Injection Resin/Foam – SealBoss ® 1570 LV

Fine & Hairline Crack Injection Grouting
Cold Joint Leak-Seal Injection
90 CPS Super Low Viscosity
Flexible Properties Permit Movement
Soil Permeation & Stabilization

And for super low viscosity non-foaming resin injection please also consider:
Super Low Viscosity Resin SealBoss 1403 SLV

1570 LV Water Stop Foam is a very thin, low viscosity foam designed to seal leaks in tight conditions such as fine cracks, fissures and cold joints. This low viscosity foam resin can reach these tighter spaces more reliably and at lower injection pressures than some of the other thicker (higher viscosity) products.

For areas where a hydro-active water stop foam is not required, please also consider our SealBoss 1403 SLV injection resin which offers the lowest viscosity of all products and works in wet / damp and absolutely dry environments. We will cover it soon in our news|blog in more detail. In the meantime check out the link below.

Inquire more about 1570 LV and 1403 SLV when you call us here at SealBoss. Your representative will be happy to help you out.

Chris Coderre

Technical Sales Manager, West U.S. | West Canada

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The SB JointMaster – Industry Leading Joint Filler Pump

SB JointMaster

Industry Leading Joint Filler Pump

SealBoss JointMaster Joint Fill Pump: The Ultimate Solution for Joint Filling Applications

Introduction — The SealBoss JointMaster Joint Fill Pump is a cutting-edge piece of equipment designed to provide accurate and efficient joint filling solutions for various construction projects. This advanced pump is ideal for a range of applications, from commercial to residential use.

Advantages of the JointMaster Joint Fill Pump:

Precise Pumping: The JointMaster is designed to provide high precision and accuracy during joint filling applications. The pump is equipped with a variable speed motor that can pump material at a controlled rate to ensure that joints are filled evenly and completely.
Versatility: The Pump can be used for a variety of joint filling applications, including high strength crack filling and joint filling projects.
Efficiency: The JointMaster Machine is equipped with a gear driven, high-volume pumping system that allows for quick and efficient joint filling, making it an excellent choice for large-scale projects that require fast and efficient joint filling.
User-Friendly: The Machine is designed with the user in mind, making it easy to operate and control. The pump is equipped with a digital display that provides real-time feedback.
Battery Operation: Cordless battery powered operation is supported with optional battery support package.
Durability: The JointMaster System is built to last, with a rugged and durable construction that can withstand the harsh conditions of construction sites. The pump is made from high-quality materials, including Stainless steel tanks, a steel frame, and aluminum, ensuring long-lasting performance.
Cost-Effective: The SealBoss JointMaster is a cost-effective solution for joint filling, as it reduces the need for rework, minimizes waste, and increases productivity, ultimately saving time and money.

Uses of the SealBoss JointMaster Joint Fill Pump:

Concrete Joint Filling: The SealBoss JointMaster is ideal for filling joints and associated floor cracks in concrete structures, including warehouses, parking garages, and other structures. The pump can handle various joint fill materials, including polyurea, polyurethane and epoxy, making it an excellent choice for concrete joint filling applications.
Horizontal Floor Crack and Spall Repair: The SealBoss JointMaster can be used to repair damaged concrete floors and floor joints, as well as cracks and potholes in concrete, and blacktop / asphalt constructed Highways, providing a smooth and level surface, making it an excellent choice for floor and road repair applications.

With a focus on dedication and extensive testing, we’ve created a reliable and low-maintenance product that’s built to last. The JointMaster’s modular design allows for speedy repairs and its versatility makes it tailored to meet the unique needs of your business. Furthermore, with the option to add additional features – including battery powerded operation – the custom-built JointMaster is the ultimate solution to upgrade your business’s repair capabilities.

JointMaster Pro 2 G3i Digital Joint Filler Pump
110V and 220V versions are available

Additional Technical Information:

Pumping System: The system is equipped with an electric motor and gear pumping system that delivers in excess of 1 gallon of material per minute. The system is designed for high-volume pumping, making it ideal for joint filling applications.
Accessories: The machine comes with a range of accessories, including a variety of nozzles and hoses, allowing for easy customization of the pump for specific applications.
Options: The Machine can be equipped with with inverter and charger setup for cordless battery powered operation. Additional options available for the applicator equipment.
Safety: The SealBoss JointMaster is designed with safety in mind, with features such as a low voltage electronic motor control system and operator safe low voltage wiring to the applicator wand. It is important to follow all safety protocols when using the pump to ensure safe and efficient operation.

Conclusion — The SealBoss JointMaster Joint Fill Pump is a powerful and versatile tool that provides accurate and efficient joint filling solutions for various construction applications. Its precision, efficiency, and user-friendly design make it a popular choice for contractors and builders. Its compatibility with various materials and accessories, along with its safety features, make it a reliable and cost-effective solution for joint filling needs. By investing in the SealBoss JointMaster, construction professionals can save time and money while achieving high-quality results.