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Efflorescence and Leaks

Efflorescence and Leaks

Efflorescence – Indicator of Water Problems in Structures

Efflorescence, at first glance, may seem like a simple aesthetic issue. It presents itself as a white or occasionally vibrant and colorful, chalky residue on walls, especially around cracks and joints. This substance can evolve, often resembling delicate, hair-like filaments. Yet, beyond its surface appearance, efflorescence strongly signals the presence of a water leak.

A crack with efflorescence built-up has to be considered a leaking crack.

What exactly is efflorescence?

Efflorescence is the result of a variety compounds that have been dissolved and transported by water. When this water reaches the surface of materials like concrete or masonry, it evaporates, leaving behind minerals, metals and inorganic compounds, such as calcium hydroxide which interacts with atmospheric carbon dioxide to form fine calcium carbonate crystals.

The result is the characteristic residue which is mostly greyish or white. However, it can sometimes appear colorful if the water causing the efflorescence contains minerals or compounds that produce colors when they crystallize. Copper salts often yield blue or green efflorescence. Similarly, iron salts can lead to yellow, brown, or reddish hues, while manganese can give rise to pink or purple shades.

The presence of these or other metal ions in the water can lead to colorful efflorescence. These ions may come from the soil, water supply, or even from the building materials themselves. Therefore, colorful efflorescence not only indicates a moisture issue but could also point to the presence of specific minerals or contaminants in the environment.-

While efflorescence itself might not be harmful, it is a beacon signaling a potential moisture problem. As water continues to seep into building materials, it does not just evaporate from the surface. The moisture can be absorbed deeper into the material, leading to a process known as wicking. Over time, this persistent moisture can compromise the structural integrity of the building materials.

For inspectors and concrete repair contractors alike, recognizing efflorescence is crucial. It is not just about identifying a water leak; it is about understanding the capillary forces at play and the distribution of water within the structure that will cause the damage. By educating their clients about efflorescence, inspectors can provide valuable insights into potential problems that already may exist, even when the structure appears to be dry on the outside.

In summary, efflorescence is an indicator for  moisture problems in a structure, even when it appears to be dry at the time of inspection. It forms when water with dissolved salts evaporates from concrete or masonry surfaces, leaving a white, greyish or even colorful residue. It is a a clear signal of deeper moisture problems, past and present, that can have long-term implications for the structural health of a building.

When it comes to polymer crack injection and structural repairs, understanding and addressing the root causes of efflorescence is essential.

Efflorescence and Crack Injection Repair
A Case Study at International Airport's Reservoir

Efflorescence and leaks SealBoss
Efflorescence and leaks 3

Introduction
We know that efflorescence is a clear indicator of moisture issues within a structure. Its presence can signify past leakage, even when the surface appears dry. Addressing efflorescence build-up and active leaks can be crucial for the longevity of concrete structures.

This short case study highlights a repair project at an International Airport, highlighting the solutions in association with efflorescence and crack injection repair.

Project Overview
The Reservoir spillway structure at the International Airport required significant restoration and rehabilitation. The contractor was tasked with chemical grouting as part of this extensive project. The objective was to clean up all compromised concrete, crack inject all areas of present and past water leakage, patch it, and re-caulk all cold joints.

Identifying the Problem

Visible water infiltration and signs of efflorescence on cracks and joints were the primary concerns. Efflorescence around cracks and joints indicates past leakage, even in the absence of active water seepage at the time of inspection, and needs to be addressed.

The source of water intrusion was identified as rain runoff, which led to the oversaturation of the built-up and back-filled sections adjacent to the spillway walls.

Proposed Solution
The engineer recommended injecting the affected cracks and joints with a moisture-activated hydrophobic foam. This foam was specifically designed to address areas showing signs of efflorescence and visible water infiltration.

Execution
Custom scaffolding was erected to facilitate the repair process. The contractor’s certified crew utilized the SealBoss P2002, a portable high-pressure injection system capable of overcoming the hydrostatic and physical resistance forces within the wall,  displacing moisture, and injecting the SealBoss 1510 Water Stop and Leak Seal Foam at the appropriate pressure and volume. Given that the concrete wall was approximately 12 inches thick, the SealBoss 13-100AL Evolution Packers were strategically installed by drilling directly into the cracks.

This approach was chosen based on the concrete’s quality to minimize the risk of spalling due to injection pressures. Each packer was reinjected as deemed necessary to ensure a comprehensive and durable seal. In many instances, the injected material traveled through honeycombed concrete, reaching areas several feet away from the injection point.

Whenever this happened, the injection was paused until the material reached a state of cure to ensured that subsequent injections would follow a new path of lesser resistance within the crack structure’s capillaries.

Results
The injection crew successfully halted the water intrusion well within the specified time frame. This efficiency meant that the reservoir could return to its regular levels much quicker than initially anticipated.

Note
As water may find its way to areas beyond the initial injection repair, there might be a future necessity for spot treatments in previously dry regions.

Conclusion
Efflorescence around cracks and joints, is a clear indicator of leakage, even if dry durning inspection. It often is a telltale sign of deeper structural problems.

The Reservoir project at the International Airport serves as a testament to the importance of timely intervention and the use of advanced techniques like crack injection repair. By understanding and addressing the root causes of efflorescence and water intrusion, structures can be preserved and protected for the long term.

Related Links
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Hydrophobic versus Hydrophilic Polyurethanes

Hydrophobic vs Hydrophilic Polyurethanes

Injection Foams, Resins and Gels

Introduction

Understanding the technical distinctions between hydrophobic and hydrophilic polyurethanes is essential for professionals in the concrete repair and sealing industry. These two types of polyurethane chemical injection grouts exhibit unique behaviors with water: hydrophobic resins repel water, while hydrophilic resins absorb it. This key difference significantly influences their use in various concrete repair and sealing applications. Our guide offers a straightforward comparison to help you select the appropriate material based on the specific requirements of your project.

Hydrophobic versus Hydrophilic Polyurethanes and Acrylic Chemical Grouts Explained

Polyurethane chemical injection grouts can be broadly categorized into two types: hydrophobic and hydrophilic.

The primary distinction between hydrophobic and hydrophilic polyurethane resins designed for injection lies in their interaction with water. Hydrophobic injection resins repel most of the water, whereas hydrophilic injection resins absorb it during their reaction.

Despite their varied reactions to water, both hydrophobic and hydrophilic injection resins are highly effective for sealing and repairing gaps, cavities, and leaks in concrete structures. However, choosing one over the other is not arbitrary; it largely depends on the specifics of the application and the nature of the issue that needs addressing.

By understanding the distinct properties of each material, you can determine the best fit for your particular situation and application.

Hydrophobic Polyurethanes

Hydrophobic versus Hydrophilic Polyurethanes

The term “hydrophobic” comes from the Greek words “hydro” meaning water and “phobia” meaning fear, resulting in a material that repels water. In the case of hydrophobic grouts, they have little tendency to absorb water into their structure.

Hydrophobic, water-activated polyurethane foams , also known as water blown polyurethanes, need just a tiny amount of water to set off the reaction, leading to polymerization and expansion. During the process of polymerization, a small proportion of water interacts with the polyurethane resin, which produces carbon dioxide gas. This gas expands the foam, leading to the creation of a compression seal in a confined space. Any surplus water is forced out during this process.

After curing, hydrophobic foam grouts maintain their shape, size, and volume without being affected by dry cycles within the substrate. Hydrophobic grouts, once cured, produce a foam of varying rigidity and flexibility. Their high foaming property allows for significant expansion in volume, filling large voids with minimal material. This expansion can reach up to 40 times the initial volume.

  • Single Component Hydrophobic Water Stop Foams 
    Water stop and leak-sealing foam grouts are usually available as a single component material, along with an accelerator that can regulate expansion rates, induction, and cure times. These hydroactive hydrophobic foams share similar characteristics. The reaction is initiated only by water or moisture, but once cured, the product remains unaffected by moisture and maintains a constant volume. Since water is not part of the foam structure, the cured material is not affected by water or dryness and does not shrink or swell. These products are also not affected by freeze/thaw and wet/dry cycles.

    Characteristics
    Cured Product: Rigid, Semi-Rigid, Flexible Foam
    Reactive Mechanism: Requires Moisture / Water
    Accelerator Adjusted: Yes
    Elongation Properties: Up to 250%
    Wet/Dry Cycles: Essentially Not Affected
    Adhesive Bond to Substrate: Good
    Application Equipment: Single Component

    – SealBoss 1510
    – SealBoss 1570
    – SealBoss 1570LV
    – SealBoss 1500

  • Dual Component Hydrophobic Fill and Lift Foams
    Dual component foam grouts offering higher structural strength, very short reaction time, and good rigidity are available for void filling and slab lifting applications. These are polyurethanes that do not require any external water to react, but will react in dry and wet environments.

    Characteristics
    Cured Product: Rigid Foam
    Reactive Mechanism: No external Water required
    Accelerator Adjusted: No
    Elongation Properties: Rigid
    Wet/Dry Cycles: Essentially Not Affected
    Adhesive Bond to Substrate: Good
    Application Equipment: Two Component, Plural Component

    – SealBoss 1640 / 1620

  • Dual Component Hydrophobic Super Low Viscosity Resin
    The dual-component injection resin cures into a non-cellular and flexible product. It has excellent penetration properties in fine and hairline cracks and has an adjustable reaction time. Unlike some other resins, this two-component polyurethane resin does not require external water to initiate the reaction. It can react in both dry and wet environments.

    Characteristics
    Cured Product: Non-cellular flexible Leak Sealant
    Reactive Mechanism: No external Water required
    Accelerator Adjusted: 1400 Catalyst
    Elongation Properties:  100%
    Wet/Dry Cycles: Essentially Not Affected
    Adhesive Bond to Substrate: Good
    Application Equipment: Single Component, Two Component

    – SealBoss 1403 SLV

Hydrophilic Polyurethanes and Acrylics (Acrylates)

Hydrophobic versus Hydrophilic Polyurethanes 2

The term “hydrophilic” comes from the Greek words “hydro” meaning water and “philia” meaning love, referring to a material that readily absorbs water into its structure and can form gels. Hydrophilic grouts absorb water molecules during the reaction and polymerization, resulting in a highly flexible product.

These grouts can accommodate movement during expansion and contraction cycles. While hydrophilic grouts may dehydrate and shrink to some extent based on the amount of water absorbed, in most applications and environments, the surrounding concrete or soil’s moisture content and humidity are typically high enough to keep shrinkage to a minimum. Hydrophilic resins can achieve excellent bonding with wet concrete as they penetrate deeply into the pores and hairline cracks.

  • Single Component Hydrophilic Foam /Gel
    Water initiates reaction and either forms a foam or gel based on water absorption. The product is capable of absorbing and incorporating water post cure, thereby swelling and forming a waterproofing flexible gel or foam.

    Does FlexGel Hydrophilic Resin Shrink in the Absence of Water when used for Crack Injection?
    When used as a single component injection grout, and without water mixed into the product prior to crack injection, FlexgGel will reject excess water similar to a hydrophobic polyurethane foam grout – resulting in a cured product of low water content. FlexGel Injection Rubber product will perform in line with the hydrophobic grouts. Please refer to data sheet for details.

    Characteristics
    Cured Product: Foam or Non-cellular flexible Gel
    Reactive Mechanism: Requires Moisture / Water
    Accelerator Adjusted: No
    Elongation Properties:  100% to 1000% (Foam or Gel reaction)
    Wet/Dry Cycles: Water loss and contraction in dry cycles — based on initial water content
    Adhesive Bond to Substrate: Excellent
    Application Equipment: Single Component, Two Component

    – SealBoss FlexGel

  • Plural Component Hydrophilic Acrylic / Acrylate Gel
    Multi component product where water is incorporated in large amounts to form a highly flexible gel. Super low viscosity, poly acrylate gel with accelerator. The product offers outstanding penetration properties similar to plain water. Used for Tunnels, Mining, Curtain Injection.

    Characteristics
    Cured Product: Flexible Gel
    Reactive Mechanism: Water added to mixture
    Accelerator Adjusted: Yes
    Elongation Properties:  250%
    Wet/Dry Cycles: Water loss and contraction in dry cycles
    Adhesive Bond to Substrate: Very good
    Application Equipment: Multi Component, Plural Component Gel Pump 

    – SealBoss 240 SLV SealGel Acrylate

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Learn More
We encourage you to contact us at 714-662-4445 if you have any queries or require assistance. Alternatively, you can request to be contacted through our website. Our team of knowledgeable and experienced technical representatives can provide on-site support upon request, and we are dedicated to helping you find the best solution.

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Crack Injection Pressure

Crack Injection Pressure

Polymer Crack Injection

Crack Injection Pressure

Understanding Injection Pressures: A Guide to Polyurethane, Acrylate, and Epoxy Repairs

Introduction

Mastering injection pressures is essential for successful concrete crack repair, influenced by crack type, repair material, and environmental factors. Understanding the dynamics of pressure during injection, particularly as it relates to foam expansion and viscosity changes in resins and gels, is essential for professionals aiming to prevent complications such as spalling or insufficient penetration, and ensure a high-quality, lasting repair.

This guide compares the injection pressures required for polyurethane, acrylate, and epoxy materials, providing insights into optimizing repair strategies for improved outcomes

Assessing Injection Pressures and Product Flow:

Comparing Polyurethane, Acrylate, and Epoxy Crack Injection Characteristics

Within the realm of concrete crack injection, the pressures required for a successful repair can significantly vary. This variance is influenced by the specific conditions of the injection environment and the particular products utilized.

The pressures needed to advance the product are governed by the product’s viscosity and the extent of the crack, specifically the resistance the injected substrate presents to the product’s progress.

Generally, it can be stated that narrower, hairline cracks require increased pressure for successful injection, similar to products with greater viscosity.

POLYURETHANE FOAM CRACK INJECTION PRESSURES

In injection jobs involving polyurethane foam and hairline cracks, the necessary injection pressure often leans towards the high side and may exceed 1000 psi under certain circumstances.

During the injection process, when the foam begins to expand upon contact with water, the product’s viscosity increases sharply. This surge can cause back pressure to rise significantly, potentially reaching extreme levels of 1500-2000 psi or higher, depending on the equipment used.

Excessive injection pressure can lead to concrete spalling, a serious risk that may cause additional complications. This underscores the importance of careful handling and precise pressure management throughout the injection process to prevent damage and ensure a successful outcome.

In these instances, it is strongly recommended to avoid setting the injection packers too shallowly. Instead, the use of longer injection packers, capable of reaching more deeply into the drill hole, is advisable.

This strategy serves to minimize the risks associated with high-pressure injection, contributing to a safer and more effective repair process.

In particularly challenging scenarios, it could be a beneficial strategy to think about transitioning to an ultra-low viscosity polyurethane resin, such as SealBoss 1403 SLV – which boasts a viscosity of a mere 70 cps – or consider an Acrylate Polymer.

ACRYLATE POLYMER INJECTION PRESSURES

Alternatively, you might consider an acrylate-based product, like SealBoss 2400 Acrylate, recognized for its viscosity that nearly parallels the low levels observed in water.

These super low viscosity polymers possess the remarkable ability to infiltrate even the finest of hairline cracks with considerable depth. Consequently, they facilitate the formation of a dependable and flexible seal, while reducing the risk of spalling during the process. 

Compared to polyurethane injection foams, the exceptionally low viscosity of acrylate gels can provide enhanced penetration capabilities in very tight spaces at lower pressures.

The use of these advanced products can greatly enhance the effectiveness and reliability of concrete repair interventions.

Acrylate Injection Gel is also used for curtain and bladder injection which is mostly performed at lower injection pressures.

EPOXY CRACK INJECTION PRESSURES

Generally, the pressures involved in epoxy injection can be regarded as significantly lower when compared to those utilized in polyurethane crack injection.

SealBoss Epoxy resins are available in both low and super low viscosity grades. These resins maintain a stable viscosity during the injection process and thus allowing an even flow through the crack.

The process of epoxy injection is executed via ports installed on the surface, which are secured onto the crack with an anchoring epoxy paste. This paste also serves to completely seal the crack’s surface. Adhesively attached epoxy ports, along with the epoxy surface seal, are not built to withstand exceptionally high injection pressures.

As long as a consistent product flow is maintained during injection, most epoxy crack injection tasks can be successfully performed at very low injection pressures. These pressures typically do not exceed a few hundred psi at most.

PRO TIP

As you embark on a concrete crack injection job, it’s recommended to start with an exploratory or mock-up injection phase.

During this phase, identify a distinctly outlined, potentially actively leaking crack that extends deep into the structure for the first injection. This initial phase enables the precise estimation of the necessary quantity of material and the required injection pressures.

It is advised to keep close track of the material consumption and make measurements of the injection pressures needed to push product deep into the structure. Monitoring these aspects assists in developing a clearer understanding of the project’s conditions and planning the subsequent injection process more effectively.

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Irrigation District Canal Sealing

Irrigation District Canal Sealing

Injection Technologies for Irrigation District Canal Sealing

Introduction:

Irrigation canals are the lifelines of agriculture, channeling water across vast landscapes to nourish crops and sustain farming operations. Yet, the integrity of these canals is under constant threat from leaks and seepage, challenges that not only compromise water efficiency but also the very foundation of our agricultural infrastructure. In response to these challenges, innovative solutions such as polyurethane grout injection and grout-impregnated oakum applications have emerged as effective methods for canal sealing and repair.

Polyurethane grouts, oakum, and injection lance technologies represent significant advancements in the sealing and maintenance of irrigation district canals, addressing both traditional challenges and modern needs.

Polyurethane grout, with its expansive properties, offers a dynamic solution by filling cracks and voids with a durable foam that cures into a watertight seal, reinforcing the structural integrity of canals and minimizing water loss.

Oakum, a fibrous material impregnated with grout, provides a versatile and environmentally friendly option for sealing irregular or wide cracks, combining the resilience of natural fibers with the sealing power of modern grout.

The injection lance technique, used in both curtain and probe grouting, allows for precise application of materials, targeting specific seepage paths and ensuring a comprehensive barrier against water loss. Together, these methods enhance the efficiency of water delivery systems, safeguard the structural stability of irrigation canals, and contribute to the sustainability of agricultural practices by conserving water and reducing maintenance costs.

Polymer Grout Systems for Irrigation District Canal Sealing

The Challenge of Leaking Canals

The network of irrigation canals that crisscross agricultural regions is vast and complex. Managed by various entities, including the Bureau of Reclamation, this infrastructure spans thousands of miles and is crucial for the delivery of water to farmlands. However, the aging of these canals, combined with natural and mechanical damages, presents a continuous battle against leaks and seepage. Such issues not only lead to water loss but also pose significant risks to the structural integrity of canals, potentially resulting in erosion, sinkholes, and even catastrophic breaches that can have far-reaching impacts on agriculture and nearby communities.

Advanced Solutions for Irrigation District Canal Sealing

Polyurethane Grout Injection

Polyurethane grout injection stands out as a modern solution for addressing irrigation canal leaks. This method involves injecting a liquid polymer, which expands upon contact with moisture, into cracks and voids, thereby creating a durable, watertight seal. The rapid curing time of polyurethane grout minimizes downtime in water delivery, and its flexibility allows the structure to accommodate future movements, significantly reducing the likelihood of recurrent leaks.

Using NSF Drinking Water Contact Certified Polyurethanes

NSF-approved polyurethane grouts are essential in irrigation canal sealing because they meet stringent safety standards by the National Sanitation Foundation (NSF) and the American National Standards Institute (ANSI). This certification ensures these materials are safe for use in environments in contact with potable water, preventing contamination. SealBoss NSF/ANSI/CAN 61 Certified Products undergo rigorous testing to ensure they do not leach harmful contaminants, making them a reliable choice for maintaining the purity of water systems and complying with regulatory requirements for public health and environmental protection.

Addressing Seepage with Curtain and Probe Grouting

In addition to direct crack sealing, addressing pervasive seepage is critical for maintaining the functionality and integrity of irrigation canals. Techniques such as curtain and probe grouting play a crucial role in this context. Curtain grouting involves creating a grout barrier along the canals wall to block water pathways into the soil, while probe grouting with injection lances targets specific seepage paths, allowing for precise application and minimal environmental disturbance.

Steel Injection Lances, tailored for specialty grouting applications, facilitate the delivery of various polymer solutions directly into the soil. Their primary function is to inject these polymers deep into the soil to enhance its properties. By doing so, they significantly increase the soil’s strength, decrease its permeability, and improve its overall stability, making them indispensable tools for polymer leak sealing and soil stabilization efforts.

Sealing Joints in Concrete Canals

Concrete-lined canals face the challenge of leaking panel joints. SealBoss 1510 Water Stop Foam, used in conjunction with SealBoss Oakum, provides an effective solution for sealing these joints. The combination of these materials forms a water-impermeable barrier, ensuring the longevity and functionality of lined canal systems.

Grout-Impregnated Oakum

Grout-impregnated oakum represents a blend of traditional and modern repair techniques. Utilizing SealBoss Oakum—a fibrous material derived from old hemp ropes—saturated with specially formulated grout, this method can effectively be used to seal wider cracks and seals cracks and joints in irrigation canals. The natural flexibility of oakum, combined with the strength of the grout, offers a resilient barrier against water seepage, making it especially suitable to seal irregular and wide cracks, as well as leaking joints.

Soil Cavity Filling and Sealing

The stability and functionality of irrigation canals are compromised not only by the effects of soil erosion and washouts but also by the presence of wildlife, which presents unique and significant challenges.

Animals like gophers, muskrats, and beavers can create tunnels and burrows in canal berms, potentially leading to significant water loss and instability. Sealing these wildlife burrows with quick expanding SealBoss polyurethane foam grout not only prevents water leakage but also deters animals from re-establishing their burrows, thereby protecting the canal and adjacent agricultural lands from unintended water damage.

The Importance of Professional Expertise

While some maintenance tasks pertaining irrigation district canal sealing can be handled through do-it-yourself approaches, the complexity of canal repair often necessitates professional expertise. Companies like SealBoss offer comprehensive guidance and technical support tailored to the unique challenges of canal maintenance. Their referrals to experienced contractors ensure that repair projects are executed effectively, safeguarding this critical infrastructure against the myriad challenges it faces.

Conclusion

The sustainability of our agricultural system relies heavily on the integrity of irrigation canals. Through the application of advanced sealing techniques and materials, combined with professional expertise, we can ensure the efficient delivery of water to farmlands, preserving the foundation of agricultural productivity and environmental stewardship for future generations.

Related Links

Structural Irrigation Canal Concrete Repairs

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Leaky Basement Repair

Leaky Basement Repair

Leaking Basement Repair Injection System

Home Leak Repair 

Introduction

Water damage in a basement can harm your home’s value and safety. Leaks lead to mold, pests, and structural issues. SealBoss Leak Sealing Foam injection is an effective solution, sealing cracks and joints to create a watertight barrier. This article details a case study using this method to permanently fix basement leaks, offering a reliable approach for homeowners and contractors.

How to Fix a Leaky Basement

Water damage is a serious issue that can have devastating effects on your home. Not only does it decrease the value and livability of your property, but it can also compromise the structural integrity of your home. A leaky, damp basement is particularly concerning, as it creates a breeding ground for harmful mold and bacteria that can cause health issues for you and your family.

In addition, a damp basement can attract pests such as termites and rodents, causing further damage and infestations. It’s crucial to address any water damage in your basement as soon as possible to avoid these issues and prevent them from escalating. With the right tools and procedures, you can successfully mitigate basement leaks and protect your home from further damage.

Cracks and Cold Joints are Known Areas for Basement Leaks to Occur

Unsealed cracks and cold joints in your basement, or any below grade spaces, can be a major source of water damage, as they provide an easy pathway for water to enter your home. This can result in flooding, which not only damages your belongings but also compromises the structural integrity of your home. In addition to damaging walls, coverings, furniture, and storage items, water can also cause electrical hazards and increase the risk of fires.

Common Causes for Concrete Foundation Leaks and Wall Cracks

Concrete wall cracks, especially in basements, can be caused by a variety of factors that compromise the integrity of the structure and allow water intrusion. Here are some common causes:

  • Inadequate Construction
    – Insufficient Material Quality: Using substandard materials or improper mixing ratios can weaken the concrete, making it more prone to cracking.
    – Poor Waterproofing: In new homes, improper waterproofing techniques can lead to leaks and cracks.
  • Deteriorating and Stressed Concrete
    – General Wear and Tear: Over years, concrete naturally deteriorates due to environmental factors, resulting in the formation of cracks.
    – Thermal Expansion and Contraction: Exposure to repeated cycles of heating and cooling causes concrete to expand and contract, leading to cracks over time.
  • Soil Related Problems
    – Low Compaction and Consolidation: Inadequately compacted soil beneath the foundation can shift, leading to structural instability.
    – Erosion: Water erosion can wash away the soil supporting the foundation, causing it to settle unevenly and crack.
    – Freeze/Thaw Cycles: Water in the soil can freeze and expand during cold weather, then thaw and contract in warmer conditions. This cycle exerts pressure on the foundation, causing it to crack.

How do I Stop my Basement from Leaking?

There are many methods to mitigate basement leaks. The construction of the basement and environmental factors have to be considered when choosing the right products and procedures, and it is always advised to consult a professional in the process.

One solution that has been successfully used for over thirty years is the SealBoss Leak Sealing Foam injection system. This system seals leaking basement cracks and cold joints by injecting a foam that expands to fill and seal the gaps, creating a watertight barrier. This method is effective, long-lasting, and cost-efficient, making it a popular choice for homeowners and contractors alike.

Leaky Basement Repair – Joint and Void Filling Injection

Scope

A homeowner faced persistent basement leakage through cold joints where the wall meets the floor.

Previous repair attempts by a contractor using crystalline products and epoxy coatings had failed, resulting in water pooling on the floor after heavy rains.

In search of a permanent solution, the homeowner sought to prevent further water intrusion into the basement.

Leaky Basement Repair – Detail

A SealBoss technical representative was called to provide expertise on sealing the basement leaks.

Upon careful examination of the job site, it was discovered that the basement floor was approximately 8 inches thick and was poured slightly deeper towards the walls. The source of the leakage was identified as the cold joint between the wall and the poured slab.

Repair System

SealBoss 1510 Water Stop Foam was chosen as the preferred leak sealing injection product to provide a permanent solution. The product would be injected through SealBoss injection packers using the SealBoss P2002 injection machine, a compact, lightweight, and quiet pump ideal for this application.

Procedure

1. Drilling the Slab

  • The slab was drilled with half-inch holes spaced one foot apart, parallel to the wall, and ten inches from the wall.
  • The holes were drilled at a 90-degree angle and full depth into the slab.
  • After drilling each hole, the presence of heavy substrate saturation along the wall was confirmed by water filling the hole, indicating a void beneath the slab that needed to be filled with foam during the injection process.

     

2. Setting the Packers

    • Once all the holes were drilled, packers were placed at half depth and only hand-tightened for easy removal during injection.
    • The injection process began on the side closest to the crawl space’s stub foundation wall.
    • The first packer was loosened, placed at full depth, and retightened, while the next packer in line was removed to allow for a path of less resistance for any displaced water or soil to escape from below and provided visibility for material travel.

 

3. Injection Process:

    • Each packer was injected until catalyzed foam was observed coming out of the adjacent hole.
    • The packer was reinjected a second or third time until refusal or sufficient pressure buildup.


Leaky Basement Repair


Leaky Basement Repair – Conclusion

This combined joint injection and void filling injection procedure proved to be the most effective method for sealing the basement leaks 

efficiently and permanently. The use of SealBoss 1510 Water Stop Foam, along with precise drilling and injection techniques, ensured that the cold joints and voids were thoroughly sealed, providing a lasting solution to prevent water intrusion.

Additional Tips for Homeowners and Contractors

  • Regular Inspection:
    Periodically inspect basements, especially after heavy rains, to detect early signs of leakage.
  • Proper Drainage:
    Ensure proper exterior drainage systems, such as gutters and downspouts, are in place to divert water away from the foundation.
  • Professional Consultation:
    Consult with experienced professionals for thorough assessments and tailored solutions for basement waterproofing.

By following these steps and employing advanced sealing techniques, homeowners and contractors can effectively address and prevent basement leakage, ensuring a dry and secure living space.

Materials and Tools Used

Leaky Basement Repair Related Articles

Learn More

Feel free to contact us at 714-662-4445 if you have any inquiries, or simply fill out our request form for us to get back to you. Our team is eager to assist you in finding the right solution for your needs. In addition, we offer on-site support from our expert and experienced technical representatives, which can be arranged upon request.

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Retaining Wall Repair

Retaining Wall Repair

Injection Methods Compared
retaining wall repair

Understanding Retaining Wall Repair:

Polyurethane vs. Epoxy Injection Methods

Retaining walls play a pivotal role in infrastructure and landscape, offering both functional support and aesthetic appeal. These structures, while robust, are susceptible to environmental factors and age related weakening that can lead to cracks, spalls, water leakage, or other forms of structural damage.

Addressing these issues promptly and effectively is crucial to ensure the longevity and safety of the wall. In the realm of deep penetrating, effective sealing and high strength structural retaining wall repairs, two methods have emerged as frontrunners: Polyurethane and Epoxy injection.

This overview explores the intricacies of both methods, comparing their advantages, applications, and effectiveness to guide you in making an informed decision for your retaining wall repair needs.

SEALBOSS PU ICON

Retaining Wall Repair
with Leak Sealing Polyurethane Water Stop Foam Injection

Retaining walls serve as crucial components in construction projects, especially when dealing with slopes or elevated terrains. Their primary function is to combat soil erosion and bolster the stability of structures by resisting the pressures of soil and water. Yet, like all structures, retaining walls are prone to wear and tear, often manifesting as water leakage and subsequent erosion.

Enter polyurethane injection, a game-changer in the realm of retaining wall repairs. This method stands out not only for its efficacy but also for its cost-efficiency. Unlike traditional repair methods that might involve extensive excavation, the use of heavy machinery, or prolonged construction periods, polyurethane injection offers a swift and minimal-disruption solution. The essence of this method lies in the foam grout injected, which forms a resilient waterproof barrier, crucial for walls constantly exposed to moisture and hydrostatic pressure.

At its core, polyurethane injection foam is engineered to expand upon water contact. Typically, this foam is introduced into cracks or voids within a structure. Upon encountering water, a chemical reaction is triggered, causing the foam to swell and occupy the space. This unique expanding property is invaluable for tasks like leak sealing, ensuring that the foam aptly fills gaps and halts further water penetration.

The combination of low viscosity, fast expansion and curing, flexibility, good chemical resistance and adhesion, make polyurethane injection foam grout an effective choice for leak seal and water stop injection applications.

Here are some advantages of using PUR foam for stopping water migration through retaining walls:

  • Cost-effective — Polyurethane injection is a cost-effective solution for repairing a leaking retaining wall. It requires less labor, time, and materials compared to traditional methods of repair, such as excavation and replacement
  • Water Stop Leak Sealing and Waterproofing — The injected polyurethane resin expands on contact with moisture and creates a waterproof compression seal that prevents further water infiltration into the retaining wall
  • Minimal-Invasive — Polyurethane injection requires minimal disruption to the surrounding area, making it a convenient solution for homeowners and business owners. It does not require excavation, heavy machinery, or lengthy construction timelines
  • Quick — Polyurethane injection can be completed quickly compared to traditional methods, minimizing the time that the retaining wall is out of commission and minimizing disruptions to daily activities
  • Durable — The injected polyurethane resin creates a strong and flexible bond with the concrete surface, making it a durable and long-lasting solution for sealing a leaking retaining wall

Summary

Polyurethane injection is a cost-effective, waterproof, minimal-invasive, quick, durable, versatile, and eco-friendly solution for sealing a leaking retaining wall. If you are facing a leaking retaining wall, consider using this method for an efficient and effective repair solution.

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Retaining Wall Repair
with Epoxy Resin Injection For Structural Strength

Retaining walls play an indispensable role in both landscape and infrastructure, acting as bulwarks against soil erosion and providing essential structural support. Yet, like all structures, they are vulnerable to the elements, facing challenges like natural degradation, water-induced damage, and the relentless pressure from the soil. Over time, these factors can result in cracks, voids, and other structural concerns. Left unaddressed, these issues can jeopardize the wall’s stability and safety. This is where epoxy resin injection comes into play, offering a robust solution to restore and reinforce a retaining wall’s strength.

Here is a closer look at the benefits of using epoxy resin injection for retaining wall reinforcement:

  • Structural Strength Repair — Retaining walls can lose their structural strength due to natural wear and tear, crack development, water damage, and soil pressure. Epoxy resin injection can fill and reinforce the damaged areas, restoring the retaining wall’s strength and stability. Epoxy resin, known for its high compressive and tensile strength, can fortify damaged areas, resisting both compressive and tensile forces. Its ability to prevent crack propagation and bear significant pressures and loads makes it a prime choice for restoring walls facing soil and water pressures

  • Durability — Epoxy resin injection is a durable solution for retaining wall repair. Epoxy resin is resistant to water, many chemicals, and typical ambient heat. It also resists wear and tear, making it a long-lasting solution that can withstand the test of time

  • Cost-effectiveness — Opting for epoxy resin injection can be a financially savvy decision. When compared to the steep costs associated with wall replacement—which often involves excavation, demolition, and rebuilding—epoxy injection emerges as a cost-effective alternative

  • Minimal-Invasive — Epoxy resin injection is a minimal-invasive solution for repairing retaining walls. It does not require excavation, heavy machinery, or lengthy construction timelines, minimizing the disturbance to the surrounding area

  • Quick — Time is of the essence in repair projects. Epoxy injection offers a faster turnaround than many traditional methods, ensuring the retaining wall is swiftly restored to functionality, with minimal disruption to daily routines

Summary

Epoxy resin injection is a reliable and efficient solution for structural retaining wall repair, offering a range of advantages such as durability, high compressive and tensile strength, cost-effectiveness, and minimal-invasiveness. 

For any structural repair project, it is highly recommended to seek guidance from a professional engineer to assess the suitability of epoxy injection. Additionally, it is important to hire a skilled and experienced epoxy injection contractor who can perform the repair in accordance with the specifications. This ensures that the repair is conducted safely and effectively, and that the structure is restored to its optimal condition. It is crucial to prioritize safety and quality when it comes to structural repairs — expert advice and hiring competent professionals can help to achieve these goals.

Tenacious Crack-Sealing Epoxy Grout SealBoss 4040 LV
Epoxy System
Tenacious Crack-Sealing Epoxy Grout
SB 4040 Epoxy
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SB Epoxy Ports
EPOXY-CRACK-INJECTION-SEALBOSS
Epoxy vs PUR

Conclusion

Retaining Wall Repair – Polyurethane or Epoxy Injection

  • Polyurethane foam injection can be applied effectively in a wet environment where active water leaks are present. When the foam is injected, it expands and creates a water-resistant barrier that forms a permanent, flexible or semi-flexible seal upon contact with water. In most cases, there is no need to surface seal cracks before injecting the foam. Injection packers can be installed in wet environments and injection is not impacted by active water flow. While water-bearing cracks can lead to structure deterioration and erosion over time, they often do not compromise the structural integrity of the building if recognized early and sealed promptly

  • While structural epoxy injection can effectively restore a retaining wall’s strength and integrity, it is most effective in a dry environment. Epoxy is not well-suited to stop active water leaks. The injection area requires more preparation work, and it is recommended to surface seal cracks before injecting the epoxy. Surface ports do not adhere well in very wet environments. This repair method is more time-consuming and labor-intensive compared to polyurethane foam injection, and it can be more expensive

In summary, both polyurethane foam injection and structural epoxy injection are effective repair methods for retaining walls. Polyurethane foam injection is a highly effective method for preventing water infiltration, stopping active water flow, and efficiently and permanently sealing cracks. Structural epoxy injection is most suitable for application in environments that are not actively leaking and require additional support for significant structural damage in the wall.

Ultimately, the choice of injection repair method will depend on the specific project requirements.

It is always recommended to consult with a qualified professional to determine the best approach for your retaining wall repair needs.

Contact Your SealBoss ® Technician

Retaining Wall Crack Injection Repair

Retaining Wall Crack Injection Repair

Using Leak Sealing Foam

Retaining Wall Crack Injection Repair using Leak Sealing Foam offers a swift and dependable solution to address cracks responsible for water infiltration and subsequent erosion. Here is a quick guide to this repair process:

1. Site Preparation
Begin by ensuring the site is ready for the repair. Clear away any debris, dirt, and loose materials to provide a clean working surface.

2. Crack Assessment
Identify and evaluate the cracks in terms of their depth and length. While visible cracks are obvious targets, it’s crucial to be vigilant about potential hidden cracks that might escape a cursory glance. Such concealed cracks might necessitate a more thorough examination.

3. Drilling Injection Point Holes
Once the cracks are mapped out, drill holes into the retaining wall. These should be spaced roughly 12 inches apart, running along the entirety of each crack.

4. Packer Installation
Insert the injection packers into the freshly drilled holes, ensuring they’re firmly anchored. These packers act as conduits for the polyurethane foam during the injection phase.

5. Foam Injection
With the packers in place, it is time to inject the prepared leak sealing foam. Utilizing the appropriate equipment, start the injection at the lowest point, working your way up. Continue this process until the foam either refuses to enter further or you’ve covered the entire crack.

6. Curing and Final Touches
Post-injection, allow the polyurethane foam ample time to cure, adhering to the manufacturer’s guidelines. Once cured, remove the packers and seal the holes using a compatible sealant.

In summary, the use of leak sealing foam for Retaining Wall Crack Injection Repair is a tried-and-true method, ensuring cracks are effectively sealed, preventing any future water ingress.

Retaining Wall Crack Injection Repair Guide

Retaining Wall Crack Injection Repair with SealBoss 1510 Leak Sealing Foam

When it comes to the restoration of older commercial buildings, retaining wall crack injection repair emerges as a crucial method for preserving architectural integrity. A recent case involved a 50-year-old commercial structure that required  rehabilitation, particularly for its below-grade retaining wall. This wall, adjacent to a staircase, displayed multiple through cracks and evident efflorescence.

Choosing the Right Repair Product

Given the challenges posed by groundwater seepage, especially after heavy rainfall, SealBoss 1510 Leak Sealing Foam was chosen for the job. This product was injected at high pressure to address the cracks before the concrete wall underwent refacing.

Insightful Inspection

A detailed inspection revealed that the main, larger cracks were accompanied by smaller, branching cracks. The retaining wall, showing clear signs of honeycombing and pitting, was constructed with an 8-inch thickness. However, the design and layout of the rebar remained unknown.

Strategic Packer Placement

The unique challenges of this retaining wall crack injection repair, such as uncertain rebar spacing and the wall’s relatively shallow thickness, necessitated a deviation from the standard. Instead of placing injection packers at the conventional 45-degree angle, they were positioned directly into the cracks.

This “in the crack” packer placement minimized the risk of hitting rebars during drilling. Given the wall’s 8-inch thickness, this method ensured the injection foam penetrated effectively, sealing the structure and halting water flow. Drill holes, spaced roughly 12 inches apart, were drilled to a depth of around 4 inches. These holes were then cleaned with warm water to remove any dust, prepping the crack for injection. Subsequently, SealBoss 13-100AL Evolution high-pressure injection packers were installed, recessing the rubber section by about ½-inch.

More information on recommended injection packer placement can be found here.

Product Conditioning

Considering the low ambient temperatures of 34F/1C, the SealBoss 1510 Leak Sealing Foam was conditioned with a higher ratio of  SealBoss 15x Accelerator, approximately 20% by volume, as opposed to the usual 10%.

Injection Process

With the SealBoss P2002 Pump filled with a thorough mix of 1510 Foam and 15x Accelerator, the injection process began. Starting from the lowest packer, the procedure moved vertically upwards. The injection was paused intermittently whenever the catalyzed 1510 foam visibly emerged from the crack. This allowed the foam to cure, ensuring the subsequent hydrophobic resin injection would effectively seal any remaining capillaries within the crack.

The result? Every crack underwent the retaining wall crack injection repair process to specification, successfully halting stopping all water intrusion and seepage.

Jobsite: Bank of America
Scope: Retaining Wall Crack Injection Repair – Active Leaks
Materials Used: SealBoss 1510, SealBoss 15X
Injection Packers: SealBoss 13-100 AL Evolution
Pump: P2002

SealBoss Leak Sealing Foam Injection using angled injection packers

Conclusion

Retaining Wall Crack Injection Repair

The service life of a retaining wall is the estimated time period it can function safely and effectively. By addressing damages early and preventing further deterioration, leak sealing polyurethane can help extend the service life of a retaining wall, ensuring that it can continue to function effectively and safely for a longer period of time.

Injecting leak sealing grout prevents water intrusion, erosion, and deterioration of the retaining wall’s rebar, which helps maintain its structural stability, safety, and integrity. This method provides a practical solution to extend the retaining wall’s life, improve its cosmetic appearance, and ultimately increase its service life.

Retaining Wall Repair Method Comparison

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Utility Vault Leak Sealing Repair

Utility Vault Leak Sealing Repair

Utility Vault Leak Sealing Repair

Injection Technology for Utility Vault Repair and Maintenance

Introduction:

Utility vaults, integral components of modern infrastructure, house essential services like electrical and telecommunications equipment. Despite their robust construction, they are prone to leaks, especially at precast joints and pipe penetrations. Neglecting these leaks can lead to operational, safety, and financial challenges. This comprehensive guide delves into the intricacies of utility vault leak sealing repair, emphasizing the application of polyurethane grout for long-lasting solutions.

Advantages of  Polymer Grout Injection for Utility Vault Leak Sealing Repair

Polyurethane grouts stand out for their material longevity and flexibility after curing, accommodating structural shifts and reducing the likelihood of cracks. Economically, it requires fewer reapplications and offers reduced labor costs, making it a cost-effective choice in the long run. Environmentally,  SealBoss’s NSF-certified polyurethane grouts meet stringent public health and safety standards, ensuring minimal impact on the environment.

Acrylate / acrylic gel injection resins offer extreme penetration properties and super low viscosity and are used for permeation and curtain injection while providing a sealing membrane in blow grade structures between the concrete and surrounding soil. 

Utility Vault Leak Sealing Repair

Ensuring Structural Integrity and Operational Efficiency

The Consequences of Ignoring Leaks

Unaddressed leaks in utility vaults can lead to equipment corrosion, failure, or increased maintenance needs, affecting the reliability of utility services. Moreover, water in electrical vaults creates a hazardous environment, increasing the risk of electrical short circuits and posing a safety threat to maintenance staff.

The Solution: Polymer Grout

Polyurethane grout, with various physical properties and reaction profiles, including hydrophobic and hydrophilic formulations, offer highly specialized solutions and a professional approach to sealing leaks in utility vaults permanently. On large and damp concrete walls of damp acrylate / acrylic gel injection may be the application method of choice. 

Polymer grout injection most often outperforms traditional methods like cementitious grouting by accommodating structural movements, active high velocity water flow, and preventing leak reoccurrence.

Sealing General Leaks and Leaking Cracks

Leaks can occur due to a variety of reasons including poor construction, soil movement, and aging materials. Cracks in the walls or floor of the vault can develop over time, leading to water ingress.

Crack Injection Method

Crack injection is a precise technique used to address leaking cracks. This method involves injecting a sealing material, typically a polyurethane (or sometimes epoxy resin), into the cracks to create a waterproof barrier.

Steps for Crack Injection:

  • Identifying and Cleaning the Crack: The first step is to thoroughly inspect the utility vault and identify all the cracks. These cracks need to be cleaned to remove any debris or contaminants.

  • Installing Injection Ports: Small injection ports are then installed along the crack at regular intervals. These ports will serve as entry points for the injection material.

  • Injecting the Resin: The selected resin is then injected into the ports, starting from the lowest port and moving upwards. The resin fills the crack completely, creating a waterproof barrier.

  • Curing and Finishing: Once the injection is complete, the resin is allowed to cure. After curing, the injection ports are removed, and the surface is finished as required.

Sealing Damp Walls with Curtain Injection Technique

Damp wall and water seepage with very fine cracks or no visible cracks. This issue is typically due to water seeping through the walls, which can be a result of groundwater pressure, capillary action and porous substrate.

Curtain injection is an effective method for addressing general leaks and damp walls. It involves creating a waterproof barrier behind or around the leaking area. Curtain injection is performed with SealBoss polyurethane grouts or SealBoss 2400 acrylate/acrylic gel resin.

Steps for Curtain Injection

  • Assessment of the Leaking Area: A thorough assessment is conducted to determine the extent and source of the leaks or dampness.

  • Drilling Injection Holes in Grid Pattern: Holes are drilled into the wall or ceiling at strategic locations to cover the area affected by the leaks or dampness.

  • Injecting the Grout: A low-viscosity polyurethane grout is injected into these holes. The grout travels through the voids and cracks behind the wall or ceiling, forming a curtain-like barrier.

  • Creating the Waterproof Barrier: The grout permeates and creates a curtain or bladder, sealing off the water paths and creating a waterproof barrier.

  • Curing and Inspection: After the injection, the grout is given time to cure. A final inspection is conducted to ensure the effectiveness of the barrier. Curtain injection can often be tested by flooding the area behind the structure.

The Water Migration Problem of Precast Joints and Pipe Penetrations

Precast joints in utility vaults, formed at the junctions between concrete sections, are susceptible to leaks due to cracks, soil shifts or temperature fluctuation caused movement.

Similarly, pipe and conduit penetrations, where utility lines enter the vault, can become leak points. The original sealing around these areas can degrade over time, allowing water to infiltrate the vault.

Repairing Precast Joint Leaks

For precast joint leaks, products like SealBoss 1510 and SealBoss 1570, combined with SealBoss Oakum, offer effective solutions. SealBoss 1570 is a highly flexible polyurethane grout that adapts to movements between concrete sections, while SealBoss Oakum, a special oil-free dry jute rope, helps to seal large and irregular defects when used in combination with the grout.

Installation Guideline

  • Clean and moisten surfaces before applying Oakum
  • Saturate SealBoss Oakum with SealBoss Polyurethane Resin
  • Pack the Oakum into the precast joint and, if necessary, inject additional resin for a complete seal.
  • Allow the material to cure overnight

Addressing Pipe Penetration Leaks

For pipe penetration leaks, a combination of SealBoss Polyurethane grout and SealBoss Oakum can create a durable seal. Soaking SealBoss Oakum in the grout and then packing it around the pipe forms a tightly sealed gasket.

Installation Guideline

This method offers longevity, with the potential to last up to five decades.

Selecting a Qualified Contractor

The effectiveness of the repair largely depends on the skill of the contractor. It is crucial to choose a contractor experienced in applying polymer grout. Look for contractors who have received training from the material manufacturer and have a proven track record in polymer water stop injection and leak sealing projects.

Evaluating Proposals

When reviewing proposals, focus on the detailed scope of work, proposed materials, cost breakdown, project timeline, and references. This due diligence ensures that your investment in utility vault leak sealing is well-placed.

Conclusion

Utility vault leak sealing repair, particularly with polymer grouts and resins, is an essential aspect of maintaining infrastructure integrity. Choosing the right contractor and using quality products like those offered by SealBoss can ensure the longevity and effectiveness of the repairs. By addressing these leaks proactively, you can mitigate operational challenges, ensure safety, and avoid negative economic impacts.

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Parking Garage Waterproofing

Parking Garage Waterproofing

Injection Technology for Parking Garage Infrastructure Maintenance

Introduction:

Below-grade parking garages and above-grade garages are vital components in urban infrastructures, particularly in densely populated areas where surface parking is scarce. These garages provide a crucial solution for parking needs but are inherently prone to water leaks, leading to serious structural integrity issues.

Commercial parking garages, whether situated above or below ground, face a significant risk of water damage. The primary construction material, concrete, is naturally prone to developing shrinkage and stress cracks over time. Additionally, concrete’s porous nature, combined with the existence of construction and cold joints, creates potential pathways for water to penetrate. This infiltration of water can trigger various issues, notably the weakening of the concrete structure and the corrosion of embedded steel reinforcement bars (rebar).

Such deterioration not only compromises the structural integrity of the garage but also leads to escalated maintenance needs and potential safety hazards.

The consequences of such leaks and deterioration extend beyond mere inconvenience, posing safety risks, incurring costly repairs, and diminishing property values.

This article outlines common challenges of waterproofing these above-grade and subterranean structures, outlining the detrimental effects of water on concrete, strategies for early detection of structural compromises, and both immediate and long-term actions for maintaining the structural integrity and safety of these essential facilities.

Polymer Grout Injection Water Stop: The Final Line of Defense

Polyurethane grout injection plays a crucial role in parking garage waterproofing, especially in areas prone to leaks. This material provides a robust solution for sealing and protecting against water infiltration. When integrated into maintenance plans, it acts as a formidable barrier against moisture-related damages.

Polymer polyurethane and acrylate grouting include multiple repair techniques such as:

  • Crack Injection
  • Joint Injection
  • Conduit & Pipe Penetration Sealing
  • Curtain Wall Grouting
  • Soil permeation, compaction, consolidation, and stabilization grouting

Polymer Grout for Parking Structure Waterproofing

The Detrimental Effects of Water on Concrete Structures

Water migration in concrete parking garages can lead to corrosion, compromising the structural strength of the concrete, increasing the likelihood of further cracking, spalling, and in severe cases, complete structural failure. These issues not only present significant safety hazards but also accelerate the need for increasingly extensive repairs.

Recognizing the Signs of Structural Compromise

Early detection of water-related damage is critical for the longevity of parking structures. Key indicators include cracking, spalling, efflorescence (a greyish white, powdery substance indicating water movement within concrete), and rust stains on concrete surfaces. These signs point to potential rebar corrosion and overall weakening of the concrete structure.

Immediate and Long-Term Waterproofing Actions

Effective waterproofing requires both immediate interventions and long-term strategies.

Immediate actions often include sealing leaks with polyurethane polymer grout or acrylate grout injection and allowing for additional drainage to prevent water accumulation.

Long-term measures involve regular structural inspections and the development of comprehensive maintenance plans, encompassing routine cleaning of drains and re-application of waterproofing materials.

Protecting Investment and Public Safety

The integrity of below-grade parking garages is crucial for the safety of its users and the preservation of asset value. Stakeholders need to understand the impacts of water damage and adopt proactive strategies to mitigate risks. This approach helps extend the lifespan of parking structures, reduces maintenance costs, and ensures a safe, functional environment for users.

Maintenance of Drainage Systems

Effective drainage is paramount in preserving the structural integrity of parking garages. Poor drainage can lead to water ponding, increasing slip-and-fall risks, and accelerating concrete deterioration. Maintaining an efficient drainage system is thus essential for avoiding frequent and costly repairs.

Contractors tasked with improving drainage should focus on optimizing the existing system. This involves evaluating the system’s effectiveness, cleaning drains, removing debris, and recommending a schedule for regular inspections and ongoing maintenance.

While improving drainage systems may require an upfront investment, the long-term benefits, including reduced maintenance costs, structural preservation, minimized safety risks, and enhanced operational efficiency, are substantial.

Combating Corrosion

Water migration of any source, including groundwater, rain water and sprinkler runoff,  and environmental factors like minerals and vehicle emissions can significantly corrode concrete and metal components. Polymer grout injection, when correctly applied, effectively seals against these elements, prolonging the garage’s structural integrity.

Cost Considerations and Long-Term Value

Investing in polymer grout application, including hydro-active foam, polymer gels and resins, is cost-effective in the long run, offering benefits such as reduced repair costs, extended lifespan of the garage, enhanced safety, and increased property value.

Complementing Polymer Grout Technology with Other Preventative Measures

A comprehensive corrosion prevention strategy can include additional measures like proper ventilation, regular cleaning, and the application of specialized coatings and sealants, alongside polyurethane grout injection methods.

Regular inspections and proactive maintenance are key to sustained effectiveness in corrosion prevention. Any signs of new corrosion should be promptly addressed to maintain the structure’s integrity.

The Importance of a Comprehensive Corrosion Prevention Strategy

A holistic approach to combating environmental corrosion is essential for the long-term success of waterproofing efforts. This strategy should encompass quality application of polyurethane grout and integration into a broader corrosion prevention plan.

Sealing of Gaps and Spaces Around Electrical Conduits and Pipes

Moisture poses significant risks to electrical systems within parking garages, potentially leading to hazards such as short circuits and electrical fires. Ensuring electrical safety requires a multifaceted approach that can combine polyurethane grout application with other comprehensive safety measures. This strategy is vital for reducing the risks associated with water infiltration.

Polyurethane grout is instrumental in mitigating these risks by effectively sealing areas around electrical installations and sealing of leaking conduits and the sealing of other openings in the structure such as annular spaces and gaps around drainage pipes.

The initial investment in polyurethane grout application for electrical safety and the sealing of conduit and pipe penetrations pays off in the form of reduced maintenance costs, enhanced safety, and operational continuity. Electrical, conduit, and pipe penetration safety in parking garages should include regular inspections and maintenance.

Conclusion

Waterproofing below-grade parking garages is a critical aspect of urban infrastructure maintenance. By understanding the challenges, recognizing the signs of damage, and implementing both immediate and long-term waterproofing strategies, owners and stakeholders can protect their investments, ensure public safety, and maintain the structural integrity of these essential facilities.

Regular maintenance, combined with the strategic use of preventative and repair materials like polyurethane grout, forms the cornerstone of effective waterproofing and corrosion prevention.

For specialized solutions, consulting with the waterproofing experts at SealBoss Corp. is recommended to ensure that your parking garage remains safe, functional, and valuable for years to come.

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Waterproofing Polyurethane NSF

waterproofing polyurethane nsf

Waterproofing Polyurethane - NSF

Potable Water Contact
Certified

About NSF / ANSI / CAN 61 Certification

Regulators, Architects,  Specifiers, Product Applicators and Contractors request and rely on products tested and certified according to  NSF / ANSI / CAN 61 standards for potable/drinking water contact.

Certification is your assurance that the product has been tested by a respected independent certification and listing organization.

NSF/ANSI 61: Drinking Water System Components – Health Effects is an American National Standard that establishes minimum health-effects requirements for the chemical contaminants and impurities that are indirectly imparted to drinking water from products, components and materials used in drinking water systems.

SealBoss Waterproofing Polyurethane Systems
 – Foams and Gels for Injection –

Waterproofing Polyurethane NSF – Due Diligence

Strict standards – set by the National Sanitation Foundation – provide for the reduction of adverse effects from products that come in contact with potable water.

In a time when the access to clean and pure drinking water is not only crucial but also often a limited resource, it is vital to ensure the safety and quality of any products that interact with potable water.

The National Sanitation Foundation (NSF), in collaboration with the American National Standards Institute (ANSI), has set rigorous standards to safeguard public health and the environment. These standards ensure that structures like water treatment plants and containment units use only approved products that won’t compromise the quality of our drinking water. SealBoss, a trusted name in the industry since 1988, aligns with the NSF/ANSI/CAN standards by offering certified products. 

Structures such as water treatment plants, water containment structures, and other related structures should be serviced and repaired with approved products that are considered safe in contact with potable water and will not leach contaminants to the drinking water that can cause health effects and regulatory problems.

The National Sanitation Foundation (NSF) is an independent agency for public health standards and certification programs to protect food, water, and the environment. The American National Standards Institute (ANSI) is a private non-profit organization that oversees the development of  consensus standards for products, services, processes and systems in the United States.

Certification to NSF/ANSI/CAN 61 ensures that the product meets the regulatory requirements for the U.S. and Canada, and for other countries that adopt the standards.

Waterproofing Polyurethane NSF/ANSI/CAN 61 testing is for products with drinking water contact. Test certification determines that contaminants are below the maximum levels allowed to be considered safe. Products are subjected to rigorous testing to receive NSF approval. 

SealBoss has been providing powerful and industry leading polyurethane polymer systems for professional and painless waterproofing procedures since 1988 — proven system solutions that empower the contractor to achieve economic and timely results for the project at hand.

For many projects, NSF approval is an essential requirement. Government agencies such as the EPA may be involved in certain projects and guidelines must be strictly followed. The Safe Drinking Water Act (SDWA) was established to protect the quality of drinking water in the U.S. This law focuses on all waters designed for drinking use, whether from above ground or underground sources. With the NSF/ANSI/CAN standards, specifiers, engineers, and contractors can confidently choose certified products. 

Waterproofing Polyurethane NSF – SealBoss NSF/ANSI/CAN Certified Product Systems and Solutions

In the quest for clean and safe drinking water, the role of stringent standards and trusted products cannot be overstated. SealBoss’s commitment to upholding the highest standards set by NSF/ANSI/CAN is a testament to their dedication to public health and environmental safety.

Choose approved and cost-effective products from the SealBoss polyurethane polymer waterproofing line. The following SealBoss polyurethanes are NSF/ANSI certified for contact with drinking water.

SEALBOSS-1510
SealBoss1510
SEALBOSS-1570-LV-SMALL
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SEALBOSS-1570-LV-SMALL
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