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Basement Crack Repair

Basement Crack Repair

basement crack repair
EPOXY-CRACK-INJECTION-SEALBOSS

Basement Crack Repair - Injection Techniques

Introduction:

Maintaining the integrity of your home’s foundation is crucial, especially when dealing with basement wall, floor, and foundation cracks. These issues, if neglected, can escalate into major structural and moisture-related problems. This guide offers a concise overview of effective basement crack repair methods, including the use of polyurethane foam for waterproofing and epoxy resin for structural reinforcement.

Understanding how to properly address these cracks is key to preserving your home’s stability and value, ensuring a safe and dry basement environment. Through exploring various repair techniques, homeowners can find the most suitable approach to protect their foundation and extend the lifespan of their property.

Basement Wall, Floor, and Foundation Crack Repair

A Guide to Basement Crack Repair: Preserving the Integrity of Your Home’s Foundation

Your home’s basement is more than just a storage space; it is the solid base that holds your house together, literally. Consequently, it is critical to keep it in peak condition.

Over time, however, the basement might start showing signs of wear and tear, such as basement cracks. These fissures can be attributed to various factors, including drying shrinkage, thermal movement, shifting foundations, and foundation settling. Errors in the concrete mixing and application processes during construction can also contribute to the problem.

These basement cracks, seemingly harmless at the onset, can progressively multiply and widen. This deterioration can then lead to water seepage, causing a damp environment conducive to mold growth. This can also lead to a musty smell and even a significant compromise to the structural integrity of your home. The implications of these issues extend to the quality of living in the home and its market value. Therefore, maintaining a stable and dry basement environment, synonymous with a sound foundation, is of utmost importance.

Despite basement cracks being a relatively common occurrence, it is not advisable to ignore them. Homeowners should make it a habit to inspect the foundation wall and floor in their basement for any concrete cracks. Any identified issues should be promptly addressed to prevent further deterioration.

Approaches to Basement Crack Repair

There is a multitude of approaches to tackling basement crack repair. The method most appropriate is determined by the extent of the damage and the unique environmental conditions of the space.

Utilizing polymer resins and foams for injection constitutes an efficient and economical approach to mitigate basement leaks and restore structural integrity to basement walls and foundations.

Depending on the chosen products, these methodologies provide not only a pragmatic resolution to leakage problems but can also significantly enhance the durability and structural stability of the existing infrastructure. It is vital to discern between dry and wet basement cracks and understand their structural implications.

  • Resolving Water Intrusion with Polyurethane Foam Basement Crack Injection

    Water intrusion through basement cracks can cause significant damage, leading to problems like mold growth and property depreciation. The introduction of basement crack injection with polyurethane foam has revolutionized the way these issues are addressed. Polyurethane foam expands upon contact with moisture, making it an excellent solution for sealing cracks and preventing water ingress. The foam fills the entire crack and forms an impermeable barrier against further water intrusion. This injection process is carried out from inside the structure, reducing the need for extensive excavation and offering a cost-effective, efficient solution for water intrusion concerns.

  • Strengthening Structures with Epoxy Resin Basement Crack Injection

    For structural repair in basements, the crack injection process utilises epoxy resin, known for its high strength and durability. The injected epoxy hardens within the crack to form a rigid seal of high compressive and tensile strength, effectively restoring the structural strength of the cracked concrete. This process results in a permanent repair, reinforcing the structure and enhancing its longevity. By employing basement crack injection with epoxy resin, homeowners can ensure the maintenance of structural integrity, enhancing the safety and value of their properties.

The location of basement cracks often determines the extent of water permeation they may cause. In numerous scenarios, the primary goal is to establish a barrier against such seepage, necessitating the sealing of these cracks with polyurethane based products rather than enhancing their structural strength.

Conversely, there are situations where the restoration of structural stability of the wall or foundation becomes the primary objective. In these instances, epoxy resins emerge as the preferred choice due to their superior strength and bonding properties.

To understand this distinction more comprehensively, we recommend reviewing the Epoxy/Polyurethane Comparison article, which provides an in-depth analysis of the differential uses and benefits of these two material groups in basement crack repair.

Injection from the Inside – No Digging Required

A prevalent and convenient method of sealing cracks in concrete and concrete/cinder block basement walls is by injecting them from the inside. This repair process typically involves injecting polyurethane or epoxy crack materials into the cracks, offering a robust solution to water seepage and structural issues.

Concrete Structures

For cracks in poured concrete foundation walls, a monolithic and solid structure, a direct injection of chemical polyurethane grout or epoxy resin is the method of choice. The polymers fill the cracks and voids, and seal the structure in the process.

Poured Concrete versus Block Walls

Basement crack repair for concrete/cinder block foundation walls can present a different set of challenges. These walls, unlike poured concrete structures, are not monolithic. They are porous and constructed from numerous pieces held together with mortar, creating an abundance of cold joints, a convenient route for water penetration.

A cold joint is defined as the surface where an existing substrate and a fresh substrate, in this case, mortar, form a non-monolithic gap with no or very low bond strength. Due to these characteristics, block walls are usually more challenging to seal by direct injection. These often necessitate more extensive methods like curtain or bladder injection — moving chemical grout behind the structure from an inside injection grid pattern — to ensure water tightness.

Thankfully, in many situations — and more easily with poured concrete walls than block walls, for the reasons explained above — basement wall cracking can be remedied with basement crack repair kits. It is always recommended to get advise from a professional and licensed contractor prior to deciding on a crack repair strategy and a specific basement crack repair system.

To aid in your research, we’ve included links to some highly-rated basement crack repair kits, offering practical solutions for sealing basement wall and floor cracks. These resources, alongside additional crack repair-related information, will help you make an informed buying decision.

In conclusion, it is important to take basement cracks seriously, no matter how small or insignificant they might seem.  While the task may seem daunting at first, remember that there are resources available to help. From basement crack repair kits for smaller tasks to professional contractors for larger projects, you have options. Therefore, do not neglect your basement; give it the care it needs, and it will support and protect your home for many years to come.

Addressing Basement Crack Repair – Reach Out to Us at 714-662-4445

Take note, the phenomenon of broadening cracks in basement walls and floors, which may result from persistent foundation settling or sinking, can often be corrected using chemical grout injection techniques associated with crack injection. This includes procedures such as under slab void filling and polyjacking methods.

Basement Crack Repair Information

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Aquarium Leak Sealing Repair

Aquarium Leak Sealing Repair

Marine Aquarium Repair & Training
NSF/ANSI 61 Certified Water Stop

Protect Aquatic Life

The Importance of NSF Approval for Aquarium Leak Sealing Repair

NSF (National Sanitation Foundation) drinking water contact certification is crucial for polyurethane grouts used in aquariums. NSF/ANSI 61-5 standards specifically address materials in contact with drinking water, requiring rigorous safety testing and quality assessments.

Manufacturers of NSF-approved products undergo thorough testing and facility inspections to ensure their products are safe when in contact with drinking water. This certification is vital for public aquariums, as it ensures the safety and quality of the water, protecting aquatic life and the well-being of marine organisms.

Aquarium Leak Repair System

SealBoss Leak Repair System Delivery to Texas and Field Service

A 68 foot-long acrylic window- the longest in North America – provides a clear view of the marine life. For those wishing to spend time in an extraordinary place, a promising unforgettable experience awaits.

The idea for the Texas State Aquarium was conceptualized by its founders early on to focus on the species in the Gulf of Mexico and the Caribbean Sea.

The Caribbean Journey doubles the size of the aquarium and provides homes to an exciting collection of sea and land creatures.

It is here that you can break into the mesmerizing secrets of the underwater and jungle world. Gather your courage and dive below the waves to get a closer look, but keep your eyes open and your wits about you, for you’re now in the home territory of the reef shark.

Aquarium Leak Sealing Repair Challenges

Product Compatibility and Durability

Public aquariums, rely heavily on the compatibility of materials used in their construction. maintenance, and repair. Polyurethane injection grouts, a popular choice for sealing water leaks, must harmonize with a variety of materials like acrylic, glass, and specialized sealants to maintain the integrity of these exhibits.

The relationship between the chemical grouts and existing construction materials is crucial for sustaining the meticulously crafted habitats. Skilled and well trained contractors play a vital role in this process, applying grouts with precision to protect the structures and achieve the set goals of the needed repairs.

The durability of polyurethane grout leak sealing materials is a critical factor for aquarium managers, influencing maintenance planning and resource allocation. These grouts offer long-lasting seals, reducing maintenance efforts and costs, and allowing for extended maintenance cycles. Product quality, ease of application and equipment reliabilty minimize exhibit downtime, important factors for public aquariums where visitor engagement and revenue are at stake. Seal longevity and reliable repair methods are a strategic element in maintaining the sustainability and uninterrupted operation of public aquariums.

Enhancing Aquarium Maintenance with SealBoss Leak Repair Solutions

SealBoss Aquarium Leak Repair Systems, Training, and Support

Recently, the SealBoss technical team made a significant impact at the State Aquarium in Corpus Christi by addressing persistent leaks in their large saltwater tanks. These leaks, which had previously eluded repair by other contractors, were successfully tackled by a SealBoss technician who provided hands-on training in leak-seal and water stop crack injection techniques.

Utilizing the NSF Drinking Water Contact Certified SealBoss Water Stop Foam and the P2002 Professional Injection Pump, the SealBoss expert equipped the aquarium’s maintenance team with the skills and knowledge needed for effective, ongoing leak management. This training ensures that the team can handle future leak-seal challenges confidently and efficiently.

SealBoss systems are designed not just for one-time fixes but for empowering maintenance crews with the tools and techniques for lasting leak prevention. The comprehensive range of SealBoss injection systems and Pro Kits offers professional-grade solutions, tailored to the unique needs of aquarium maintenance.

Identifying leaks in the aquarium is a straightforward process, thanks to the visible salt deposits that form from evaporated seawater. These deposits, a clear indicator of long-standing leaks, are especially noticeable in the State Aquarium due to its use of water from the Gulf of Mexico. The aquarium’s 6-inch thick acrylic glass and supporting concrete structures, prone to shrinkage and stress cracks over time, are typical areas where SealBoss training focused on.

The SealBoss  1, 2, 3, 45-Degree Injection Guideline was a key part of the training, teaching the team to effectively seal cracks and fissures. This technique, which involves staggered packer placement starting 6 inches from the crack center, proved highly effective under the specific conditions of the State Aquarium. The visible displacement of water and expulsion of chemical grout during the injection process was a clear sign of successful resin penetration, indicating a comprehensive seal of the cracks.

All areas were inspected for leaks and marked for injection. Some cold joints along the tank showed also signs of leaks, so preventative injections along cold/construction joints around the tank were advised.

In addition to addressing visible leaks, the SealBoss team advised preventative measures for potential leak sites, such as cold/construction joints around the tanks.

After the training session, the aquarium’s repair team was well-prepared to develop a comprehensive plan for managing both existing and potential future leaks.

Aquarium Leak Sealing Injection Foam - Sealboss

SealBoss also offers innovative Cold Joint Seal Systems for use during the construction phase, which can prevent leaks from occurring in the first place. Products like SealBoss Swell-Caulk and the SealBoss Inject-Tube System are ideal for creating watertight “pour-in-place” cold joints.

For anyone facing challenges with cracks or water leaks, SealBoss waterstop systems offer a reliable solution. Our representatives are always available for consultation and support at 714-662-4445.

SEALBOSS-1510
SealBoss1510
SEALBOSS-1570-LV-SMALL
SealBoss1570
SEALBOSS-1570-LV-SMALL
SealBoss 1570LV
SEALBOSS-FLEXGEL-SMALL
SealBoss FlexGel
SEALBISS-15X-SMALL
SealBoss 15x
Packer System
SEALBOSS-PUMPS-OVERVIEW
Pumps
  • Seawall Repair | Crack & Joint Leak Sealer | Soil Stabilization | Permeation Grouting
  • Defective Concrete (Cracked or Honeycombed)
  • Concrete Construction Joints & Cracks
  • Brick Construction, Geo Formations

SealBoss ® 1510 NSF Water Stop Foam Advantages:

  • Advanced NSF Formulation
  • Up to 40+ Times Expansion
  • SealBoss ® Product-Pump-Packer System Solution
  • Unregulated For Transport
  • Solvent Free MDI Technology

In Person and Video training is available upon request, contact SealBoss today to speak to your regional technical representative on our SealBoss full system solutions and offerings.

 ‘During on-site support and training, we create a positive learning environment to instill confidence and a level of comfort with the crew and applicators.

On-site training consists of an overview of SealBoss products and equipment and it’s features. This is followed by hands on training with actual injection of material until the applicator has gotten comfortable with the application techniques and nuances of the material used. Finally we focus on the correct cleaning procedure of the equipment.

From training new companies to new employees, SealBoss has continued to provide support to our users for 34 years and look forward to continuing this tradition in the years to come.

We won’t leave a jobsite till everyone is comfortable with the systems and can reteach the next person in line.

With a knowledgeable technical support team, we are here to help with any questions you may have’

The SealBoss Technical Team

Contact Your SealBoss ® Technician

SealBoss Cube

The SealBoss &reg Cube

Live Product Training Cube
Leak Sealing Injection & Concrete Repair
Demonstration Device

SEALBOSS-LEAK-SEALING-CUBE

Compact Cube Advantages

  • Hands-On Training
  • Cut-Away Views
  • Better Training by Doing
  • Better Training by Observing
  • Seeing is Believing

Hands-On Training

  • Drill Holes
  • 1 2 3 – 45 Degree Method
  • Set Injection Packers
  • Injection Grouts
    Foam, Resin, Gel, Acrylate
  • Tips & Tricks

Observe Product Penetration &
Reaction

  • Standard Catalyzation
  • High Foaming Catalyzation

Cut-Away Views

  • Water Displacement

Cut-Away Views

  • Product Travel
  • Product Expansion

Cut-Away Views

  • Curtain / Bladder Effect
  • Product Soil Permeation
  • Soil Stabilization
  • Soil Compaction

THE SEALBOSS® CUBE - DEMO BOX 

Instructions 

Materials needed:
  • (32) CMU BLOCKS – 15 ½” X 5 ½” X 7 ½”
  • MORTAR 
  • (8) 4’ REBAR PIECES
  • PROPER PROTECTIVE EQUIPMENT (PPE)
  • (1) PALLET (48” X 48” OR 48” X 40”)
  • (1) PALLET SIZED ½” THICK PLYWOOD (48” X 48” OR 48” X 40”)
  • (4) 18” X 24” PLEXI-GLASS PANES
  • (2) 25 ½” X 24” X ½” PLYWOOD RECTANGLES
  • SILICONE CAULKING
  • ½” MASONRY DRILL BIT
  • HAMMER DRILL
  • SEALBOSS INJECTION PORTS
  • SEALBOSS INJECTION MATERIAL(S) 
 
  • Fasten Plywood to Pallet: Secure a piece of plywood on top of the pallet to create a flat and mobile surface. This will be the base for building your demonstration box.
  • Start Building with Blocks:
  • First Row: Using mortar, begin laying the first row of blocks. Follow the pattern provided in the image for guidance.
    Subsequent Rows: For the second and following rows, stagger the blocks such that the 5 ½” side alternates sides in the formation. This can be visualized in the referenced image. Continue this process until the block wall reaches a height of four rows.
    Reinforcing with Rebar and Mortar:
  • Place rebar in the designated cells within the blocks, as indicated in the diagram above.
    Fill the open cells with mortar, leaving about 2 inches unfilled at the top. This underfilling is crucial for the demonstration of spall repair products.
    Preparing for Demonstration:
  • After the mortar dries, notch the plywood at the center, halfway down, to a depth of ½ inch. This will create a cross within the wall structure.
    Install the plywood with the notch in place.
    Fit plexiglass to form triangular sections within the box.
    Finally, seal the plexiglass in place using silicone sealant.
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Watertight Pipe Penetration Sealing

Watertight Pipe Penetration Sealing

Guidelines for Pipe Penetration Waterproofing

Introduction

Waterproofing pipe penetrations is a critical task in maintaining the integrity of a structure housing utility systems. Ensuring that pipes and conduits passing through walls or floors do not allow water ingress is essential for preventing damage and maintaining safety, especially in environments with high moisture or any water exposure. This guide provides a comprehensive overview of the steps and techniques necessary for effective pipe penetration waterproofing and sealing.

It covers the basics of installing new or replacing failed water stops around existing pipe penetrations, utilizing a range of products and techniques to seal these areas effectively. Whether you are dealing with active leaks, dormant leaks, or the unwanted migration of pollutants or gases such as exhaust fumes, unsealed pipe penetrations and conduits require an understanding of the best sealing procedures for your specific situation, this guide, along with the expert assistance of SealBoss technicians, offers the knowledge and solutions needed to address these challenges confidently.

How to Replace failed Water Stop around existing Pipe Penetrations

Step 1: Clean the area – Begin by eliminating any old grout or deteriorated concrete from around the pipe penetrations. Ideally, remove material to a depth of at least 1″ and a width of 1/2″ all around the pipe’s circumference. In this demonstration, an air chisel was utilized adhering to the safety protocols outlined by the natural gas plant.

Step 2: Clear the debris – After the removal of old grout or concrete, it’s essential to thoroughly clean the area. Employ a brush, air blower, or vacuum cleaner to eliminate any remaining dust or loose particles.

Step 3: Initiate the repair process – Once the area is clean, you’re ready to proceed with the installation of the repair products. Your pipeline is now prepped for the restoration process to commence.

Utilizing Multiple Products and Techniques for Pipe Penetration Sealing

Oakum Saturation with Foam Grout

Oakum Soakum Installation

The process starts by unwinding and snipping an adequate length of Oakum rope to encircle the part of the pipe where it breaches the wall. The installer will initially manipulate and expand the Oakum, augmenting its surface area for better adherence with the catalyzed resin.

Next, using a zip-top bag or a bucket, dispense a sufficient quantity of SealBoss 1510/1570 resin to comprehensively saturate the Oakum strand. Following this, add the desired 15x catalyst concentration of 5% – 20%, contingent on the intensity of the leak.

The catalyst ratio dictates the reaction time and expansion rate. For dormant leaks, we recommend a catalyst percentage of 5% to 10%, and for active leaks, a proportion of 10% to 20% is suggested. Our technical representatives are available for any queries related to catalyst ratios.

After thoroughly soaking the Oakum, swiftly wrap it around the pipe, manipulating the fibers to fill as much of the pipe penetration annulus as possible. This forms a gasket-like sleeve around the pipe. Spray the soaked Oakum with water to facilitate the foam’s catalyzation. Within moments, you’ll observe the foam starting to form and expand.

Upon the foam’s complete curing, consider the repair concluded successfully.

  • In areas of constant hydrostatic pressures it is often recommended to inject the circumferential void throughout the thickness of the wall using SealBoss 1510 or 1570 Water Stop Foam.

  • With the use of a SealBoss Grout Injection Needle and a low cost HP1500 Ultra Light Hand Gun or a HP 100 Hand Pump, the foam grout can be conveniently placed and injected into the void. Depending on the conditions at the jobsite, the injection can be performed following the ‘Oakum Soakum Procedure’, by penetrating the initial repair with the injection needle and inject SealBoss Water Stop Foam behind it.

  • For small jobs and pipe diameters, and for low cost applications where hand pump and injection needles are not feasible, SealBoss Can-Seal Foam can be used as a lower grade alternative.

Upon completion of the leak-sealing application, carefully remove any surplus cured foam protruding from the annulus to ensure a clean working area for the subsequent application of grout or mortar around the pipe penetration.

  • SealBoss SwellCaulk is a premium, single-component hydroactive sealant, specifically designed to expand upon contact with water, thereby creating a secure, watertight seal. This product is especially effective for repairing pipe and cable penetrations. For optimal results with SwellCaulk, apply a bead of an appropriate size around the pipe, extending it beyond the chipped area and up to two inches deep into the circumferential void. Upon exposure to moisture, this hydrophilic material initiates its expansion process, thereby effectively forming a watertight seal around the pipe.

Pipe Penetration Sealing Products

Which Pipe Sealing Procedure is Right for You?
Call Your SealBoss Technician

Should you have any inquiries regarding pipe penetration sealing, crack injection water stop methodologies, or any other injection-related procedures, do not hesitate to reach out to our team of proficient SealBoss representatives. We are more than happy to assist you.

In order to assist you in understanding our systems more effectively, we provide on-site visits along with practical, hands-on training sessions involving our injection systems.

Call us at 714-662-4445.

Contact Your SealBoss ® Technician

Utility Vault Leak Sealing Repair

Utility Vault Leak Sealing Repair

Utility Vault Leak Sealing Repair

Injection Technology for Utility Vault Repair and Maintenance

Introduction:

Utility vaults, integral components of modern infrastructure, house essential services like electrical and telecommunications equipment. Despite their robust construction, they are prone to leaks, especially at precast joints and pipe penetrations. Neglecting these leaks can lead to operational, safety, and financial challenges. This comprehensive guide delves into the intricacies of utility vault leak sealing repair, emphasizing the application of polyurethane grout for long-lasting solutions.

Advantages of  Polymer Grout Injection for Utility Vault Leak Sealing Repair

Polyurethane grouts stand out for their material longevity and flexibility after curing, accommodating structural shifts and reducing the likelihood of cracks. Economically, it requires fewer reapplications and offers reduced labor costs, making it a cost-effective choice in the long run. Environmentally,  SealBoss’s NSF-certified polyurethane grouts meet stringent public health and safety standards, ensuring minimal impact on the environment.

Acrylate / acrylic gel injection resins offer extreme penetration properties and super low viscosity and are used for permeation and curtain injection while providing a sealing membrane in blow grade structures between the concrete and surrounding soil. 

Utility Vault Leak Sealing Repair

Ensuring Structural Integrity and Operational Efficiency

The Consequences of Ignoring Leaks

Unaddressed leaks in utility vaults can lead to equipment corrosion, failure, or increased maintenance needs, affecting the reliability of utility services. Moreover, water in electrical vaults creates a hazardous environment, increasing the risk of electrical short circuits and posing a safety threat to maintenance staff.

The Solution: Polymer Grout

Polyurethane grout, with various physical properties and reaction profiles, including hydrophobic and hydrophilic formulations, offer highly specialized solutions and a professional approach to sealing leaks in utility vaults permanently. On large and damp concrete walls of damp acrylate / acrylic gel injection may be the application method of choice. 

Polymer grout injection most often outperforms traditional methods like cementitious grouting by accommodating structural movements, active high velocity water flow, and preventing leak reoccurrence.

Sealing General Leaks and Leaking Cracks

Leaks can occur due to a variety of reasons including poor construction, soil movement, and aging materials. Cracks in the walls or floor of the vault can develop over time, leading to water ingress.

Crack Injection Method

Crack injection is a precise technique used to address leaking cracks. This method involves injecting a sealing material, typically a polyurethane (or sometimes epoxy resin), into the cracks to create a waterproof barrier.

Steps for Crack Injection:

  • Identifying and Cleaning the Crack: The first step is to thoroughly inspect the utility vault and identify all the cracks. These cracks need to be cleaned to remove any debris or contaminants.

  • Installing Injection Ports: Small injection ports are then installed along the crack at regular intervals. These ports will serve as entry points for the injection material.

  • Injecting the Resin: The selected resin is then injected into the ports, starting from the lowest port and moving upwards. The resin fills the crack completely, creating a waterproof barrier.

  • Curing and Finishing: Once the injection is complete, the resin is allowed to cure. After curing, the injection ports are removed, and the surface is finished as required.

Sealing Damp Walls with Curtain Injection Technique

Damp wall and water seepage with very fine cracks or no visible cracks. This issue is typically due to water seeping through the walls, which can be a result of groundwater pressure, capillary action and porous substrate.

Curtain injection is an effective method for addressing general leaks and damp walls. It involves creating a waterproof barrier behind or around the leaking area. Curtain injection is performed with SealBoss polyurethane grouts or SealBoss 2400 acrylate/acrylic gel resin.

Steps for Curtain Injection

  • Assessment of the Leaking Area: A thorough assessment is conducted to determine the extent and source of the leaks or dampness.

  • Drilling Injection Holes in Grid Pattern: Holes are drilled into the wall or ceiling at strategic locations to cover the area affected by the leaks or dampness.

  • Injecting the Grout: A low-viscosity polyurethane grout is injected into these holes. The grout travels through the voids and cracks behind the wall or ceiling, forming a curtain-like barrier.

  • Creating the Waterproof Barrier: The grout permeates and creates a curtain or bladder, sealing off the water paths and creating a waterproof barrier.

  • Curing and Inspection: After the injection, the grout is given time to cure. A final inspection is conducted to ensure the effectiveness of the barrier. Curtain injection can often be tested by flooding the area behind the structure.

The Water Migration Problem of Precast Joints and Pipe Penetrations

Precast joints in utility vaults, formed at the junctions between concrete sections, are susceptible to leaks due to cracks, soil shifts or temperature fluctuation caused movement.

Similarly, pipe and conduit penetrations, where utility lines enter the vault, can become leak points. The original sealing around these areas can degrade over time, allowing water to infiltrate the vault.

Repairing Precast Joint Leaks

For precast joint leaks, products like SealBoss 1510 and SealBoss 1570, combined with SealBoss Oakum, offer effective solutions. SealBoss 1570 is a highly flexible polyurethane grout that adapts to movements between concrete sections, while SealBoss Oakum, a special oil-free dry jute rope, helps to seal large and irregular defects when used in combination with the grout.

Installation Guideline

  • Clean and moisten surfaces before applying Oakum
  • Saturate SealBoss Oakum with SealBoss Polyurethane Resin
  • Pack the Oakum into the precast joint and, if necessary, inject additional resin for a complete seal.
  • Allow the material to cure overnight

Addressing Pipe Penetration Leaks

For pipe penetration leaks, a combination of SealBoss Polyurethane grout and SealBoss Oakum can create a durable seal. Soaking SealBoss Oakum in the grout and then packing it around the pipe forms a tightly sealed gasket.

Installation Guideline

This method offers longevity, with the potential to last up to five decades.

Selecting a Qualified Contractor

The effectiveness of the repair largely depends on the skill of the contractor. It is crucial to choose a contractor experienced in applying polymer grout. Look for contractors who have received training from the material manufacturer and have a proven track record in polymer water stop injection and leak sealing projects.

Evaluating Proposals

When reviewing proposals, focus on the detailed scope of work, proposed materials, cost breakdown, project timeline, and references. This due diligence ensures that your investment in utility vault leak sealing is well-placed.

Conclusion

Utility vault leak sealing repair, particularly with polymer grouts and resins, is an essential aspect of maintaining infrastructure integrity. Choosing the right contractor and using quality products like those offered by SealBoss can ensure the longevity and effectiveness of the repairs. By addressing these leaks proactively, you can mitigate operational challenges, ensure safety, and avoid negative economic impacts.

Related Links

Structural Utility Vault Repairs

SEALBOSS-1510
SealBoss1510
SEALBOSS-1570-LV-SMALL
SealBoss1570
SEALBOSS-1570-LV-SMALL
SealBoss 1570LV
SEALBOSS-FLEXGEL-SMALL
SealBoss FlexGel
SEALBISS-15X-SMALL
SealBoss 15x
SealBoss 2400
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Super Low Viscosity Epoxy Crack Healer & Sealer | SealBoss 4050 SLV

Super Low Viscosity Epoxy Crack Healer & Sealer
Epoxy Resin 4050 SLV

Play Video about ealBoss-4050-SLV-Super-Low-Viscosity-Epoxy-Adhesive-Bulk

SealBoss ® 4050 SLV Epoxy Grout Applications

  • Structural Epoxy Crack Injection
  • Gravity feed or pressure injection of fine cracks in structural concrete, masonry, rock, wood.
  • Seal interior slabs and exterior above grade slabs

SealBoss 4050 SLV Epoxy Grout Resin – Super Low Viscosity Crack Healer & Sealer

SB 4050 SLV is a 2-component, 100 % solids, super low-viscosity, high-strength, low surface tension, moisture-tolerant, epoxy resin crack healer and deep penetrating sealer designed for high strength repairs, epoxy injection and epoxy crack injection in concrete substrates such as floors, ceilings, walls, foundations and more. SealBoss 4050 SLV is formulated for grouting both dry and damp cracks. 4050 SLV meets ASTM C-881 and AASHTO M-235 specifications.

Key Features:

  • High Strength and Durability: Engineered for high-strength repairs, it is ideal for restoring the integrity of concrete structures

  • Exceptional Penetration: Its low viscosity allows it to seep deeply into fine cracks, ensuring comprehensive healing and sealing

  • Versatile Application: Suitable for use in a variety of concrete substrates including floors, ceilings, walls, foundations, and more

  • Moisture Tolerance: Effectively grouts both dry and damp cracks, offering flexibility in diverse environmental conditions

  • Low Surface Tension: Enhances the product’s ability to penetrate and bond to the concrete, providing long-lasting repairs

  • Compliance with Standards: Meets the rigorous ASTM C-881 and AASHTO M-235 specifications, ensuring quality and reliability

SealBoss 4050 SLV Data Page

Play Video about SealBoss 4050 SLV Super Low Viscosity Epoxy Dual Cartridge

SealBoss ® 4050 SLV Super Low Viscosity Epoxy Resin Advantages

  • Easy mix ratio A:B = 2:1 by volume
  • Advanced strong bonding structural resin
  • Super Low viscosity – Low surface tension
  • Stronger than concrete
SealBoss 4050 SLV is our super low viscosiy epoxy crack healer & sealer epoxy resin suitable for hairline crack epoxy injection jobs. We offer a comprehensive selection of epoxy injection equipment and accessories including professional epoxy injection pumps, injection ports, hoses and applicators.

For smaller jobs we provide epoxy resins and other professional grade products in dual cartridges as a convenient alternative to bulk products.

Inquire more about our systems when you call us here at SealBoss. Your representative will be happy to help you out.
Chris Coderre
Regional Sales Manager
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Parking Garage Waterproofing

Parking Garage Waterproofing

Injection Technology for Parking Garage Infrastructure Maintenance

Introduction:

Below-grade parking garages and above-grade garages are vital components in urban infrastructures, particularly in densely populated areas where surface parking is scarce. These garages provide a crucial solution for parking needs but are inherently prone to water leaks, leading to serious structural integrity issues.

Commercial parking garages, whether situated above or below ground, face a significant risk of water damage. The primary construction material, concrete, is naturally prone to developing shrinkage and stress cracks over time. Additionally, concrete’s porous nature, combined with the existence of construction and cold joints, creates potential pathways for water to penetrate. This infiltration of water can trigger various issues, notably the weakening of the concrete structure and the corrosion of embedded steel reinforcement bars (rebar).

Such deterioration not only compromises the structural integrity of the garage but also leads to escalated maintenance needs and potential safety hazards.

The consequences of such leaks and deterioration extend beyond mere inconvenience, posing safety risks, incurring costly repairs, and diminishing property values.

This article outlines common challenges of waterproofing these above-grade and subterranean structures, outlining the detrimental effects of water on concrete, strategies for early detection of structural compromises, and both immediate and long-term actions for maintaining the structural integrity and safety of these essential facilities.

Polymer Grout Injection Water Stop: The Final Line of Defense

Polyurethane grout injection plays a crucial role in parking garage waterproofing, especially in areas prone to leaks. This material provides a robust solution for sealing and protecting against water infiltration. When integrated into maintenance plans, it acts as a formidable barrier against moisture-related damages.

Polymer polyurethane and acrylate grouting include multiple repair techniques such as:

  • Crack Injection
  • Joint Injection
  • Conduit & Pipe Penetration Sealing
  • Curtain Wall Grouting
  • Soil permeation, compaction, consolidation, and stabilization grouting

Polymer Grout for Parking Structure Waterproofing

The Detrimental Effects of Water on Concrete Structures

Water migration in concrete parking garages can lead to corrosion, compromising the structural strength of the concrete, increasing the likelihood of further cracking, spalling, and in severe cases, complete structural failure. These issues not only present significant safety hazards but also accelerate the need for increasingly extensive repairs.

Recognizing the Signs of Structural Compromise

Early detection of water-related damage is critical for the longevity of parking structures. Key indicators include cracking, spalling, efflorescence (a greyish white, powdery substance indicating water movement within concrete), and rust stains on concrete surfaces. These signs point to potential rebar corrosion and overall weakening of the concrete structure.

Immediate and Long-Term Waterproofing Actions

Effective waterproofing requires both immediate interventions and long-term strategies.

Immediate actions often include sealing leaks with polyurethane polymer grout or acrylate grout injection and allowing for additional drainage to prevent water accumulation.

Long-term measures involve regular structural inspections and the development of comprehensive maintenance plans, encompassing routine cleaning of drains and re-application of waterproofing materials.

Protecting Investment and Public Safety

The integrity of below-grade parking garages is crucial for the safety of its users and the preservation of asset value. Stakeholders need to understand the impacts of water damage and adopt proactive strategies to mitigate risks. This approach helps extend the lifespan of parking structures, reduces maintenance costs, and ensures a safe, functional environment for users.

Maintenance of Drainage Systems

Effective drainage is paramount in preserving the structural integrity of parking garages. Poor drainage can lead to water ponding, increasing slip-and-fall risks, and accelerating concrete deterioration. Maintaining an efficient drainage system is thus essential for avoiding frequent and costly repairs.

Contractors tasked with improving drainage should focus on optimizing the existing system. This involves evaluating the system’s effectiveness, cleaning drains, removing debris, and recommending a schedule for regular inspections and ongoing maintenance.

While improving drainage systems may require an upfront investment, the long-term benefits, including reduced maintenance costs, structural preservation, minimized safety risks, and enhanced operational efficiency, are substantial.

Combating Corrosion

Water migration of any source, including groundwater, rain water and sprinkler runoff,  and environmental factors like minerals and vehicle emissions can significantly corrode concrete and metal components. Polymer grout injection, when correctly applied, effectively seals against these elements, prolonging the garage’s structural integrity.

Cost Considerations and Long-Term Value

Investing in polymer grout application, including hydro-active foam, polymer gels and resins, is cost-effective in the long run, offering benefits such as reduced repair costs, extended lifespan of the garage, enhanced safety, and increased property value.

Complementing Polymer Grout Technology with Other Preventative Measures

A comprehensive corrosion prevention strategy can include additional measures like proper ventilation, regular cleaning, and the application of specialized coatings and sealants, alongside polyurethane grout injection methods.

Regular inspections and proactive maintenance are key to sustained effectiveness in corrosion prevention. Any signs of new corrosion should be promptly addressed to maintain the structure’s integrity.

The Importance of a Comprehensive Corrosion Prevention Strategy

A holistic approach to combating environmental corrosion is essential for the long-term success of waterproofing efforts. This strategy should encompass quality application of polyurethane grout and integration into a broader corrosion prevention plan.

Sealing of Gaps and Spaces Around Electrical Conduits and Pipes

Moisture poses significant risks to electrical systems within parking garages, potentially leading to hazards such as short circuits and electrical fires. Ensuring electrical safety requires a multifaceted approach that can combine polyurethane grout application with other comprehensive safety measures. This strategy is vital for reducing the risks associated with water infiltration.

Polyurethane grout is instrumental in mitigating these risks by effectively sealing areas around electrical installations and sealing of leaking conduits and the sealing of other openings in the structure such as annular spaces and gaps around drainage pipes.

The initial investment in polyurethane grout application for electrical safety and the sealing of conduit and pipe penetrations pays off in the form of reduced maintenance costs, enhanced safety, and operational continuity. Electrical, conduit, and pipe penetration safety in parking garages should include regular inspections and maintenance.

Conclusion

Waterproofing below-grade parking garages is a critical aspect of urban infrastructure maintenance. By understanding the challenges, recognizing the signs of damage, and implementing both immediate and long-term waterproofing strategies, owners and stakeholders can protect their investments, ensure public safety, and maintain the structural integrity of these essential facilities.

Regular maintenance, combined with the strategic use of preventative and repair materials like polyurethane grout, forms the cornerstone of effective waterproofing and corrosion prevention.

For specialized solutions, consulting with the waterproofing experts at SealBoss Corp. is recommended to ensure that your parking garage remains safe, functional, and valuable for years to come.

Related Links

Structural Parking Garage Repairs

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SealBoss Swell Caulk Joint Sealer

SealBoss Swell Caulk Joint Sealer

Concrete Joint Sealing and Sheet Piling Caulk Applications

Introduction

SealBoss Swell Caulk Joint Sealer is a high-performance, single-component, hydrophilic, gun-grade waterstop caulk specifically designed to create a reliable and durable hydro-active compression seal across a spectrum of construction scenarios.

Diverse Applications of SealBoss Swell Caulk Joint Sealer

SealBoss Swell Caulk Joint Sealer is versatile and can be utilized in a wide range of applications.

  • Construction joints
  • Pipe penetrations
  • Manhole connections
  • Precast segments
  • Cold joints
  • Tunnel segment joints
  • Sheet Pile applications
  • Poured wall and other concrete joints 

Designed for adaptability, this sealer is compatible with both smooth and textured surfaces. Upon curing and swelling in the presence of moisture or water, SealBoss Swell Caulk Joint Sealer effectively creates a compression seal, providing a long-lasting, watertight barrier. The optimized expansion rate ensures that no damage is inflicted on fresh concrete during the sealing process.

Sheet Pile Applications

As a recommended sheet pile interlock seal, SealBoss Swell Caulk Joint Sealer is designed to be applied in an uninterrupted band, gunned into the female sheet pile knuckle interlock before driving the sheet piles. This ensures a secure and watertight seal between sheet pile interlocks, preventing water infiltration and enhancing the overall integrity of the structure.

Adhesive for SealBoss Swell Tape Applications

Furthermore, SealBoss Swell Caulk Joint Sealer also serves as a recommended adhesive for the SealBoss Swell Tape joint waterstop system. This versatile and efficient system combines the strengths of both the Swell Caulk and Swell Tape to provide a comprehensive, watertight solution for diverse construction applications.

Usage Recommendations

SealBoss Swell Caulk Joint Sealer is recommended for a variety of sealing applications, including:

  • Construction joints
  • Pipe and steelwork penetrations through walls and floor slabs
  • Around all types of penetrations and construction joints
  • Construction joints in cable ducts and other utility installations

Product Benefits

SealBoss Swell Caulk Joint Sealer offers numerous advantages over other joint sealing solutions, such as:

  • One-part formulation: This product is easy and fast to apply, reducing labor and time costs
  • Highly economical: SealBoss Swell Caulk Joint Sealer is a cost-effective alternative to other joint sealing systems
  • Versatile solution: This joint sealer is suitable for a wide range of applications and details, making it a go-to choice for various construction projects
  • Optimized expansion rate: The carefully formulated expansion rate ensures no damage to fresh concrete during the sealing process
  • Permanently water-resistant: This product maintains its water resistance through wet and dry cycles, ensuring a long-lasting seal
  • Good adhesion to various substrates: SealBoss Swell Caulk Joint Sealer adheres well to a range of construction materials, providing a secure seal

Conclusion

SealBoss Swell Caulk Joint Sealer is an innovative and environmentally friendly solution for various construction applications, delivering a reliable and durable hydro-active compression seal.

With its optimized expansion rate, versatility, and ease of application, this product is an ideal choice for sealing construction joints, pipe penetrations, manhole joints, precast segments, and sheet pile interlocks, among other applications.

Incorporating SealBoss Swell Caulk Joint Sealer in your construction projects ensures a high-quality, watertight barrier that contributes to the longevity and overall performance of your structures. By integrating this innovative product into their projects, contractors and engineers can enjoy the confidence of having a high-quality, watertight barrier that ensures the durability and overall performance of their structures. 

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SwellCaulk Construction Joint Sealant – Hydrophilic Swelling Waterstop Cartridges | Sausages

SwellCaulk Construction Joint Sealant
Hydrophilic Swelling Waterstop Cartridges & Sausages

SealBoss SwellCaulk Construction Joint Sealer

  • Solvent free, pliable gungrade mastic
  • Adheres to concrete, PVC, HDPE, steel, fiberglass
  • Unconfined expansion 200-350 %
  • Flexible product for irregular surfaces
  • Easy application
  • Adhesive for SealBoss ® SwellTape
SealBoss SwellCaulk Construction Joint Sealer

SwellCaulk mastic is a one-component, grey, polyurethane-based, elastic, hydro-swelling caulk, supplied in cartridges and sausages, for the sealing of expansion and construction joints and around pipe penetrations. SwellCaulk swells in the presence of moisture. Curing time is dependent on temperature and humidity conditions.

Inquire more about the SealBoss Cartridge System when you call us here at SealBoss.
Chris Coderre
Regional Sales Manager
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Soil Stabilization in Cold Weather

Soil Stabilization in Cold Weather

Best Practices and Tips

Solid Ground, Even When It’s Cold Around: Expert Tips for Soil Stabilization in Cold Weather

As the cold season approaches and temperatures begin to plummet, the challenges of soil stabilization in cold weather become more pronounced.

However, with the right precautions and techniques, it is entirely possible to achieve effective soil stabilization even in low temperature conditions. In this article, we provide some essential tips and best practices for soil stabilization with SealBoss 1570 / 1570 during the colder months.

Avoid Working in Frozen Ground
The primary consideration when thinking about soil stabilization in cold weather is the state of the ground. If the water table is frozen, it is a clear indicator that the soil is too. Frozen soil lacks the permeability required for the effective penetration of polymer resin into the soil soil. Attempting stabilization on such ground would not only be ineffective but also a waste of valuable materials. In such scenarios, it is advisable to wait for more favorable conditions.

Condition Your Equipment and Materials for Soil Stabilization in Cold Weather
Cold weather can significantly affect the performance of your SealBoss soil stabilization materials and equipment. To ensure optimal results:

  • Store in a Heated Environment: Materials and equipment should be stored in a heated environment overnight. For instance, SealBoss Polyurethane Grout should always be maintained above 60 degrees. Cold materials tend to react slower and increase in viscosity.

  • Drums and Smaller Pails: Drum band heaters and heated drum mats are excellent tools to ensure your product remains at the optimal temperature during winter soil stabilization applications. However, always exercise caution to avoid overheating the polymers. For applicators working with smaller pails, it is advisable to keep both materials and equipment in a heated, insulated space until they are needed. Portable heaters can help sustain a warm atmosphere, ensuring the materials remain at optimal temperatures. Additionally, consider using electric pail heaters, which are specifically designed to keep resins at their ideal temperature for application.

  •  Speeding Up Reaction Time:  In situations where the material reacts too slowly, incorporating a higher percentage of SealBoss 15X Accelerator can effectively accelerate the reaction time.

  • Heated and Unheated Pumping Equipment: For those utilizing advanced heated equipment, it is common for the machinery to maintain a temperature that’s approximately 35-45 degrees above the ambient external temperature. Many of the more robust foam pumps come standard with built-in electric heaters. If your pump lacks this heating feature, investing in an electric radiator heater can be a wise choice.

Conclusion
Cold weather doesn’t have to halt your soil stabilization efforts. By ensuring the ground is not frozen and properly conditioning your materials and equipment, you can achieve successful soil stabilization even in cold conditions. If you have any queries or need further assistance, feel free to reach out to us at 714-662-4445.

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